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Exhaust System

Fig 1: Exhaust System Components - Exploded View With Torque Specifications (1 Of 3)
GF0043418Courtesy of FORD MOTOR CO.
Item Part Number Description
1 9G863 Evaporative emissions (EVAP) canister purge valve bracket
2 9G641 EVAP canister purge valve (shown in figure removed for clarity)
3 14A464 EVAP canister purge valve electrical connector
4 - Vapor jumper tube-to-EVAP canister purge valve quick connect coupling (part of 9D289)
5 - Vapor jumper tube-to-EVAP canister purge valve quick connect coupling (part of 9L291)
6 W709438 Heat shield retainer (2 required)
7 - Heat shield
8 - Fuel tube quick connect coupling
9 5K282 EVAP canister purge valve bracket bolt (2 required)
Fig 2: Exhaust System Components - Exploded View With Torque Specifications (2 Of 3)
GF0043419Courtesy of FORD MOTOR CO.
Item Part Number Description
10 W702801 Roll restrictor bolt
11 - Engine lifting eye bolt
12 - Engine lifting eye
13 14A464 Catalyst monitor sensor electrical connector
14 14A464 Heated oxygen sensor (HO2S) electrical connector
15 5849 Catalytic converter bracket-to-engine bracket bolt (2 required)
16 5K222 Catalytic converter-to-engine bracket
17 W710512 Catalytic converter-to-engine bracket bolt (2 required)
Fig 3: Exhaust System Components - Exploded View With Torque Specifications (3 Of 3)
GF0043420Courtesy of FORD MOTOR CO.
Item Part Number Description
18 W703933 Catalytic converter-to-cylinder head nut (7 required)
19 9448 Catalytic converter manifold gasket
20 W503922 Upper heat shield bolt (6 required)
21 - Upper heat shield (part of 5K282)
22 W704474 Catalytic converter-to-cylinder head stud (7 required)
23 W503922 Lower heat shield bolt (3 required)
24 5K282 Lower heat shield
Fig 4: Partial Zero Emissions Vehicles (PZEV) and Early Build Non-PZEV With Torque Specifications
GF0043421Courtesy of FORD MOTOR CO.
Item Part Number Description
25 5G232 Catalytic converter
26 W705433 Catalytic converter-to-exhaust flexible pipe nut (2 required)
27 9451 Catalytic converter-to-exhaust flexible pipe gasket
28 5G203 Exhaust flex pipe
29 W705433 Exhaust flex pipe-to-muffler and tailpipe assembly nut (2 required)
30 9451 Exhaust flex pipe-to muffler and tailpipe assembly gasket
Fig 5: Late Build Non-PZEV With Torque Specifications (1 Of 2)
GF0043422Courtesy of FORD MOTOR CO.
Item Part Number Description
31 5G232 Catalytic converter
32 W705443 Catalytic converter-to-muffler and tailpipe assembly nut (2 required)
33 9451 Catalytic converter-to-muffler and tailpipe assembly gasket
Fig 6: Late Build Non-PZEV With Torque Specifications (2 Of 2)
GF0043423Courtesy of FORD MOTOR CO.
Item Part Number Description
34 5A262 Muffler and tailpipe assembly insulator (5 required)
35 - Underbody catalyst (partial zero emissions vehicles [PZEV]/resonator [non-PZEV])
36 5E292/5K254 Muffler and tailpipe assembly
  1. For additional information, refer to the appropriate procedures.