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Main Control Valve Body: Assembly

WARNING: This page is about a different car, the 2009 Mercury Grand Marquis and 2009 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the valve body cover plate.
    1. Position the valve body cover plate gasket and cover plate.
    2. Loosely install the 2 guide pin bolts.
    3. Loosely install the bolts.
    2. Fig 1: Identifying Main Control Valve Body Cover Plate
    GF0003605Courtesy of FORD MOTOR CO.
  2. Tighten the bolts in the sequence shown in the illustration.
    • Tighten to 10 Nm (89 lb-in).
    3. Fig 2: Bolt Tightening Sequence
    GF0046761Courtesy of FORD MOTOR CO.
  3. Install the 8 coasting booster valve shuttle balls.
    Item Part Number Description
    1 7E195 Check ball (B9) located in the forward clutch circuit near the 3-4 shift valve
    2 7E195 Check ball (B2) located in the direct clutch circuit near the 2-3 backout valve
    3 7E195 Check ball (B3) located in the overdrive and forward clutch circuits near the 1-2 shift valve
    4 7E195 Check ball (B4) located in the reverse circuit near the orifice 1
    5 7E195 Check ball (B5) located between the reverse, LS modulator and the low reverse servo circuits
    6 7E195 Check ball (B6) located between the L, 2, 3, 4 and the torque converter clutch (TCC) circuits
    7 7E195 Check ball (B7) located between the L, 2, 3, 4 and the intermediate clutch circuits
    8 7E195 Check ball (B8) located between the forward clutch and the 23 BP circuits
    4. Fig 3: Locating Coasting Booster Valve Shuttle Balls
    GF0003602Courtesy of FORD MOTOR CO.
  4. Install the converter drain back valve and solenoid pressure supply screen.
    5. Fig 4: Locating Converter Drain Back Valve And Solenoid Pressure Supply Screen
    GF0003603Courtesy of FORD MOTOR CO.
  5. Install the separator plate and gaskets.
    6. Fig 5: Locating Separator Plate And Gaskets
    GF0003601Courtesy of FORD MOTOR CO.
  6. Install the 2 reinforcement plates and bolts.
    • Tighten to 10 Nm (89 lb-in).
    7. Fig 6: Locating Reinforcement Plate And Bolts
    GF0003600Courtesy of FORD MOTOR CO.
    NOTE: Inspect the shift solenoid O-rings and TCC solenoid O-rings for damage.
  7. Install the shift solenoid.
    1. Position the TCC solenoid.
    2. Position the shift solenoid.
    3. Install the bolt.
      • Tighten to 10 Nm (89 lb-in).
    8. Fig 7: Identifying Shift Solenoid
    GF0003607Courtesy of FORD MOTOR CO.
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