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Exhaust System - Exploded View

Heat Shield and Purge Valve 

Fig 1: Heat Shield And Purge Valve With EVAP Canister Purge Valve Electrical Connector With Torque Specifications
G06440528Courtesy of FORD MOTOR CO.
DESCRIPTION CHART

Item Part Number Description
1 9G863 Evaporative Emission (EVAP) canister purge valve bracket
2 9G641 EVAP  canister purge valve
3 14A464 EVAP  canister purge valve electrical connector
4 W709438 Heat shield retainer (2 required)
5 - Heat shield
6 - Fuel tube
7 5K282 EVAP  canister purge valve bracket bolt (2 required)

Engine Roll Restrictor, Catalytic Converter Bracket and Electrical Connectors 

Fig 2: Engine Roll Restrictor, Catalytic Converter Bracket And Electrical Connectors With Torque Specifications
G06440529Courtesy of FORD MOTOR CO.
DESCRIPTION CHART

Item Part Number Description
1 W702801 Roll restrictor bolt
2 14A464 Catalyst Monitor Sensor (CMS) electrical connector
3 14A464 Heated Oxygen Sensor (HO2S) electrical connector
4 - Engine lifting eye
5 - Engine lifting eye bolt
6 5K291-B Catalytic converter bracket-to-engine bracket bolt (2 required)
7 5K222 Catalytic converter-to-engine bracket
8 W710512 Catalytic converter-to-engine bracket bolt (2 required)

Heat Shields, Catalytic Converter and Studs 

Fig 3: Heat Shields, Catalytic Converter And Studs With Torque Specifications
G06440530Courtesy of FORD MOTOR CO.
DESCRIPTION CHART

Item Part Number Description
1 W703933 Catalytic converter nut (7 required)
2 9448 Exhaust gasket
3 W7044474 Catalytic converter stud (7 required)
4 - Upper heat shield (part of 5K282)
5 W503922 Upper heat shield bolt (6 required)
6 N811340 Catalytic converter bracket bolt (2 required)
7 W503922 Lower heat shield bolts (3 required)
8 5K291 Catalytic converter bracket
9 5K282 Lower heat shield

Underbody Catalyst/Resonator, Muffler and Tail Pipe 

Fig 4: Identifying Underbody Catalyst/Resonator, Muffler And Tail Pipe
G06440531Courtesy of FORD MOTOR CO.
DESCRIPTION CHART

Item Part Number Description
1 5A262 Muffler and tailpipe assembly isolator (5 required)
2 - Underbody catalyst (Partial Zero Emissions Vehicle (PZEV)/resonator [non- PZEV  ])
3 5E292/5K254 Muffler and tailpipe assembly

Exhaust Flexible Pipe - Partial Zero Emissions Vehicle (PZEV) 

Fig 5: Exhaust Flexible Pipe -- Partial Zero Emissions Vehicle (PZEV) With Torque Specifications
G06440532Courtesy of FORD MOTOR CO.
DESCRIPTION CHART

Item Part Number Description
1 5G232 Catalytic converter
2 W705433 Catalytic converter-to-exhaust flexible pipe nut (2 required)
3 9451 Catalytic converter-to-exhaust flexible pipe gasket
4 5G203 Exhaust flex pipe
5 W705433 Exhaust flex pipe-to-muffler and tailpipe assembly nut (2 required)
6 9451 Exhaust flex pipe-to muffler and tailpipe assembly gasket

Catalytic Converter-to-Muffler and Tailpipe Assembly - Non-Partial Zero Emissions Vehicle (PZEV) 

Fig 6: Catalytic Converter-To-Muffler And Tailpipe Assembly -- Non-Partial Zero Emissions Vehicle (PZEV) With Torque Specifications
G06440533Courtesy of FORD MOTOR CO.
DESCRIPTION CHART

Item Part Number Description
1 5G232 Catalytic converter
2 W705443 Catalytic converter-to-muffler and tailpipe assembly nut (2 required)
3 9451 Catalytic converter-to-muffler and tailpipe assembly gasket
  1. For additional information, refer to the appropriate procedures.