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Final Drive Carrier and Differential Assembly: Assembly

  1. Lubricate the gears and thrust washers with clean transmission fluid.
    Fig 1: Locating Gears And Thrust Washers
    G06292974Courtesy of FORD MOTOR CO.
  2. Install the different pinion gears and thrust washers.
    1. Install the differential side gears and thrust washers.
    2. Install the differential pinion gears and thrust washers by rotating 90 degrees.
    Fig 2: Identifying Differential Pinion Gears And Side Gears
    G06292975Courtesy of FORD MOTOR CO.
  3. Install the differential pinion shaft.
    NOTE: Install a new roll pin.
    1. Install the pinion shaft.
    2. Install the roll pin.
    Fig 3: Identifying Roll Pin And Pinion Shaft
    G06292976Courtesy of FORD MOTOR CO.
  4. Using the Differential Bearing Installer, install the differential case bearings.
    NOTE: LH shown in illustration, RH similar.
    Fig 4: Installing Differential Case Bearings
    G06292977Courtesy of FORD MOTOR CO.
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