Forward/Overdrive Clutch Assembly - Assembly: Assembly

Position the forward clutch assembly in the Clutch End Play Gauge and install the overdrive clutch pack onto the forward clutch and planetary gear set.

Fig 1: Installing Overdrive Clutch Pack Onto Forward Clutch And Planetary Gear Set Using Special Tool
Courtesy of FORD MOTOR CO.
Install the intermediate shaft assembly.

Fig 2: Locating Intermediate Shaft Assembly
Courtesy of FORD MOTOR CO.

NOTE: Inspect and install new thrust bearings as required.

Fig 3: Locating T4 Intermediate Shaft Bearing

Courtesy of FORD MOTOR CO.

Install the T4 intermediate shaft bearing.
Install the forward clutch hub and sun shaft assembly.

Fig 4: View Of Forward Clutch And Sun Shaft Assembly
Courtesy of FORD MOTOR CO.
Install a new the direct clutch hub.

Fig 5: View Of Direct Clutch Hub
Courtesy of FORD MOTOR CO.

NOTE: Do not install the snap ring on the forward clutch hub with the snap ring gap in the same position as the original snap ring or damage to the transmission can occur.

Install a new direct clutch outer shell retaining ring with the snap ring gap positioned approximately 120 degrees from the index mark made on the forward clutch hub during disassembly.
1. New snap ring gap
2. Index mark from original snap ring gap
  
  Fig 6: Identifying Index Mark And Snap Ring Gap
  Courtesy of FORD MOTOR CO.