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Home >> Ford >> 2012 >> Fusion S, Standard Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 14 (Automatic Transaxle (6F35)) >> Disassembly And Assembly Of Subassemblies >> Final Drive Carrier and Differential Assembly >> Assembly
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Final Drive Carrier and Differential Assembly: Assembly

WARNING: This page is about a different variant/trim than selected.
  1. Clean and inspect the side gears and spider gears and washers for damage or excessive wear and install new components as necessary.
    Fig 1: Inspecting Side Gears And Spider Gears And Washers For Damage Or Excessive Wear
    G06097417Courtesy of FORD MOTOR CO.
  2. Clean and inspect the differential pin for damage or excessive wear and install new if necessary.
    Fig 2: Identifying Differential Pin
    G06097418Courtesy of FORD MOTOR CO.
  3. Clean and inspect the differential for damage and install new if necessary.
    1. Inspect the thrust bearing surfaces.
    2. Inspect the differential planetary gear teeth.
    3. Inspect the differential planetary gear teeth to be sure they spin freely and do not move back and forth or side to side excessively.
      Fig 3: Inspecting Differential For Damage
      G06097419Courtesy of FORD MOTOR CO.
  4. Clean and inspect the differential sun gear for damage or excessive wear and install new if necessary.
    Fig 4: Inspecting Differential Sun Gear For Damage Or Excessive Wear
    G06097420Courtesy of FORD MOTOR CO.
  5. NOTE: Do not mix up the washers from the side or spider gears that they were originally assembled with. Assembly of the differential with the wrong washers can cause excessive wear to the differential carrier, spider or side gears.
    Fig 5: Locating Washers On Side Or Spider Gears
    G06097421Courtesy of FORD MOTOR CO.
  6. Install the washers on the side or spider gears that they were removed from.
  7. Position the side gears in the differential carrier.
    Fig 6: Positioning Side Gears On Differential Carrier
    G06097422Courtesy of FORD MOTOR CO.
  8. Place the spider gears in the differential carrier and rotate the side gears with the spider gears until the differential pin hole lines up to the holes in the spider gears.
    Fig 7: Rotating Side Gears With Spider Gears
    G06097423Courtesy of FORD MOTOR CO.
  9. Install the differential pin with the roll pin holes aligned.
    Fig 8: Locating Differential Pin And Roll Pin Hole
    G06097424Courtesy of FORD MOTOR CO.
  10. Using a suitable tool, install a new roll pin.
    Fig 9: Installing Roll Pin
    G06097425Courtesy of FORD MOTOR CO.