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Recommended Splicing Method - Solder (For 16 AWG/1.0mm and Smaller Diameter Wire Only)

WARNING: This page is about a different car, the 2014 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Cut and splice one circuit at a time noting the original wire to connector pin locations. This will avoid miss-connections.
  1. Disconnect battery ground cable.
  2. Strip wires to appropriate length.
    Fig 1: Identifying Strip Wire Dimension
    G09257402Courtesy of FORD MOTOR CO.
  3. Install heat shrink tubing.
  4. Twist wires together.
  5. Solder wires together.
    NOTE: Use rosin core mildly-activated (RMA) solder. Do not use acid core solder.
    NOTE: Use heat shrinkable tubes marked with ES-1 (16-22 AWG/0.5-1.0mm) or ES-2 (10-18 AWG/0.8-5.0mm) to seal wire splice.
    Fig 2: Identifying Wire Soldering Dimensions
    G09257403Courtesy of FORD MOTOR CO.
  6. Evenly position heat shrink tubing over wire repair.
    NOTE: Overlap tubing on both wires.
    Fig 3: Identifying Heat Shrink Tubing Installation Dimensions On Wire
    G09257404Courtesy of FORD MOTOR CO.
  7. Use shielded heat gun to heat the repaired area until adhesive flows out of both ends of heat shrink tubing.
    NOTE: On smaller wires, use pliers to gently squeeze die ends of the heat shrink sleeve (while heat shrink is still warm) to ensure a tight fit and close any air gaps
  8. Reconnect battery ground cable.
    Fig 4: Heating Shrink Tubing
    G09257405Courtesy of FORD MOTOR CO.