Transfer Case

WARNING: This page is about a different car, the 2015 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

1.

NOTE: The help of an assistant will be required.

Position the transfer case on the crossmember. Lower the transmission approximately 25.4 mm (1 in).

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2.

NOTE: The help of an assistant will be required.

Position the transfer case to the transmission and onto the output shaft.

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3.

NOTE: Do not reuse the old transfer case-to-transmission bolts.

Install new transfer case-to-transmission bolts.

Torque

: 168 lb.in (19 Nm)

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4.

Install the transmission mount and the transmission mount bolts.
Torque

: 66 lb.ft (90 Nm)

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5.

Install the LH exhaust support bracket and bolt.
Torque

: 26 lb.ft (35 Nm)

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6.

Install the transmission support crossmember. Refer to: Transmission Support Crossmember .

7.

Connect the vent hose to the transfer case.

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8.

Connect the shift motor electrical connector and attach the harness retainer clip to the transfer case.

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9.

NOTE: Align the index marks made during removal.

Install the rear driveshaft. Refer to: Rear Driveshaft .

10.

NOTE: Align the index marks made during removal.

Install the front driveshaft. Refer to: Front Driveshaft .

11.

Check the transfer case fluid level. Refer to: Transfer Case Draining and Filling .

12.

If equipped. Position the skid plate and install the skid plate bolts.
Torque

: 30 lb.ft (40 Nm)

Courtesy of FORD MOTOR COMPANY