Section 892 (Automatic Transmission): Assembly: Transmission: Notes
WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools
| Illustration | Tool Name | Tool Number |
|---|---|---|
| Holding Fixture, Transmission | 307-262 (T93T-77002-AH) | |
| Adjustment Set, Transmission Band | 307-S022 (T71P-77370-A) | |
| Holding Fixture, Transmission | 307-003 (T57L-500-B) | |
| Aligner, Torque Converter | 307-331 (T95L-7902-A) | |
| Depth Micrometer | 303-D026 (D80P-4201-A) or equivalent | |
| Alignment Gauge, TR Sensor | 307-351 (T97L-70010-A) | |
| Installer, Transmission Extension Housing Bushing | 307-065 (T77L-7697-F) | |
| Installer, Transmission Extension Housing Fluid Seal | 307-038 (T74P-77052-A) | |
| Alignment Set, Fluid Pump | 307-S039 (T74P-77103-X) | |
| Alignment Gauge, Transmission Fluid Pump | 307-431 | |
| Alignment Gauge, Transmission Fluid Pump | 307-432 | |
| Sizer, Piston Seal | 307-338 (T95L-70010-G) | |
| Shim Selection Gauge | 307-263 (T93T-77003-AH) | |
| Compressor, Servo Cover | 307-340 (T95L-77028-A) | |
| Installer, Shift Shaft Fluid Seal | 307-050 (T74P-77498-A) | |
| Handle, Torque Converter | 307-091 (T81P-7902-C) | |
| Gauge, TSS | 307-337 (T95L-70010-F) | |
| Aligner, Valve Body | 307-333 (T95L-70010-B) | |
| Aligner, Valve Body | 307-334 (T95L-70010-C) | |
| Retainer, Torque Converter | 307-346 (T97T-7902-A) | |
| Transmission Fluid Pump Seal Aligner | 307-451/1 | |
| Transmission Fluid Pump Seal Sizer | 307-451/2 | |
| Transmission Fluid Pump Seal Installer | 307-451/3 |
Material
| Item | Specification |
|---|---|
| Multi-Purpose Grease XG-4 and/or XL-5 |
ESB-M1C93-B |
| MERCON® V Automatic Transmission Fluid XT-5-QM (or XT-5-QMC) (US); CXT-5-LM12 (Canada) |
MERCON® V |
| Item | Part Number | Description |
|---|---|---|
| 1 | 7902 | Converter assembly - (contains piston type clutch) |
| 2 | 379299 | Nut - (attaches converter assembly to flexplate) (4 required) |
| 3 | 7017 | Shaft - input |
| 4 | 7A248 | Seal assembly - converter hub to converter housing (also in converter housing assembly) |
| 5 | E804595 | Screw and seal assembly - M10 x 33 (attaches converter housing to case) (8 required) |
| 6 | 7976 | Converter housing |
| 7 | 7B472 | Plate - fluid pump adapter |
| 8 | 7A136 | Converter housing-to-case gasket |
| 9 | 7L323 | Seal ring - fluid pump support |
| 10 | W701431 | O-ring - fluid pump shaft to inner gear (also in pump assembly) |
| 11 | 7A103 | Support and gear assembly - fluid pump |
| 12 | W701429 | Screw - fluid pump-to-converter housing (6 required) |
| 13 | 7D014 | Washer - fluid pump input thrust (select fit) No. 1 |
| 14 | 7A248 | Seal ring - fluid pump |
| 15 | 71000 | Nut and seal assembly - hex intermediate and front band adjustment/lock (2 required) |
| 16 | 7C492 | Screw - intermediate and front band adjuster/lock (2 required) |
| 17 | 7D430 | Strut - intermediate and front band anchor (2 required) |
| 18 | 7A653 | Bracket - front band lever to case |
| 19 | 7D433 | Shaft - front band actuating lever |
| 20 | 7330 | Lever - intermediate and front band servo (2 required) |
| 21 | 7D029 | Strut - intermediate and front band apply (2 required) |
| 22 | 7D034 | Band assembly - intermediate and front (2 required) |
| 23 | - | Coast clutch assembly |
| 24 | 7L669 | Drum assembly - front brake and coast clutch |
| 25 | 7D404 | Seal ring - coast clutch and direct clutch piston - inner (2 required) |
| 26 | 7A548 | Seal ring - coast clutch piston - outer |
| 27 | 7A262 | Piston - coast clutch |
| 28 | 7A480 | Spring - coast and direct clutch piston (40 required) |
| 29 | 7A527 | Retainer - coast clutch piston springs |
| 30 | E860125 | Retaining ring - 63 mm (2.52 in) coast and direct clutch piston |
| 31 | 7B442 | Plate - coast (2 required) and direct (4 or 5 required) clutch external steel |
| 32 | 7B164 | Plate - coast (2 required) and direct (4 or 5 required) clutch internal friction |
| 33 | 7B066 | Plate - coast and direct clutch pressure (2 required) |
| 34 | E860126, E860127, E860128, E860129 | Retaining ring - coast and direct clutch plates (select fit) (2 required) |
| 35 | 7660 | Adapter - coast clutch to front carrier |
| 36 | 7D063 | Gear - sun overdrive |
| 37 | 7B446 | Carrier - planetary gear front (with trigger wheel) |
| 38 | 7L495 | Bearing - front planet thrust No. 2 |
| 39 | 7A153 | Gear - overdrive ring |
| 40 | 7A089 | Clutch assembly - overdrive one-way |
| 41 | 7A658 | Shaft assembly - center overdrive (includes overdrive one-way clutch 7C109) |
| 42 | W702037 | Retaining ring - 110.1 mm (4.4 inch) center shaft in front ring gear |
| 43 | W702465 | Retaining ring - center support in case |
| 44 | 7M153 | Bearing - center shaft thrust No. 3, 5 and 9 (3 required) |
| 45 | E826160 | Nut and cage assembly - (attaches center support to case) |
| 46 | E804373 | Screw cap (attaches center support to case) |
| 47 | 7M101 | Sensor - turbine shaft speed (TSS) |
| 48 | W702297 | Screw - turbine shaft speed sensor |
| 49 | 7A130 | Support assembly - center |
| 50 | 7D014 | Bearing - intermediate brake drum thrust (select fit) No. 4 |
| 51 | 7D433 | Shaft - intermediate band actuating lever |
| 52 | - | Direct clutch assembly |
| 53 | 7D044 | Drum assembly - intermediate brake and direct clutch |
| 54 | 7A548 | Seal ring - direct clutch piston outer |
| 55 | 7A262 | Piston - direct clutch |
| 56 | 7A527 | Retainer - direct clutch piston spring |
| 57 | - | Forward clutch assembly |
| 58 | 7A360 | Cylinder assembly - forward clutch |
| 59 | 7A548 | Seal ring - forward clutch piston inner |
| 60 | 7A548 | Seal ring - forward clutch piston outer |
| 61 | 7A262 | Piston assembly - forward clutch |
| 62 | 7A480 | Spring - forward clutch piston (15 required) |
| 63 | 7A527 | Retainer - forward clutch piston spring |
| 64 | E860109 | Retaining ring - 34 mm (1.36 inch) forward clutch piston and spring in forward clutch cylinder |
| 65 | 7B070 | Spring - forward clutch cushion |
| 66 | 7B442 | Plate - forward clutch external steel (6 required) |
| 67 | 7B164 | Plate - forward clutch internal friction (6 required) |
| 68 | 7B066 | Plate - forward clutch pressure |
| 69 | E860115 | Retaining ring - forward clutch plates in forward clutch cylinder (select fit) |
| 70 | 7D234 | Bearing - forward ring gear hub thrust No. 6A |
| 71 | 7D090 | Washer - forward clutch thrust No. 6B |
| 72 | E860122 | Retaining ring - 87 mm (3.48 inch) forward and output shaft ring gears to hubs (2 required) |
| 73 | 7B067 | Hub - forward ring gear |
| 74 | 7D392 | Gear - forward ring (72 external teeth and 57 internal teeth) |
| 75 | 7F374 | Bearing - forward planet thrust No. 7 |
| 76 | 7A398 | Planet assembly - forward (6 pinion) |
| 77 | E860121 | Retaining ring - 39 mm (1.56 inch) input shell to sun gear assembly (2 required) |
| 78 | 7D063 | Gear assembly - sun (forward) |
| 79 | 7D064 | Shell - input |
| 80 | 7M151 | Bearing assembly - low/reverse planet carrier thrust No. 8 |
| 81 | 7D006 | Planet assembly - low/reverse (6 pinion) |
| 82 | 7B176 | Sleeve - output |
| 83 | 7A153 | Gear - output shaft ring |
| 84 | E860527 | Retaining ring - 25 x 2 mm (0.08 inch) output shaft in case |
| 85 | 7D164 | Hub - output shaft |
| 86 | 7C498 | Drum assembly - low/reverse brake (includes overrunning clutch) |
| 87 | 7D001 | Bearing - part of reverse drum |
| 88 | 7A089 | Clutch assembly - part of reverse drum |
| 89 | 7D095 | Band - low/reverse |
| 90 | 7M150 | Bearing race (2 pieces) - output shaft hub thrust No. 10A |
| 91 | 7M150 | Bearing assembly - output shaft hub thrust No. 10B |
| 92 | 7B368 | Washer - output shaft thrust No. 11 |
| 93 | 7M167 | Gear assembly - transmission parking |
| 94 | 7060 | Shaft - output rear wheel drive (RWD) |
| 95 | 7086 | Gasket - extension housing |
| 96 | 7A441 | Pawl - parking |
| 97 | 7D070 | Spring - parking pawl return |
| 98 | 7D071 | Shaft - parking pawl |
| 99 | 7A039 | Extension housing (RWD) |
| 100 | 7A034 | Bushing - extension housing (RWD) |
| 101 | 7052 | Seal assembly - extension housing to slip yoke (RWD) |
| 102 | E804137 | Stud - extension housing (1 or 2 required) |
| 103 | W500034 | Screw - extension housing (5 or 6 required) |
| 104 | 7060 | Shaft - output four wheel drive (4WD) |
| 105 | 7A039 | Extension housing (4WD) |
| 106 | N605804 | Screw - extension housing to transfer case (5 required) |
| 107 | W701271 | Nut - attaches outer and inner manual valves to shaft (2 required) |
| 108 | 7A256 | Lever - manual control outer |
| 109 | W500015 | Screw - digital transmission range (TR) sensor (2 required) |
| 110 | 7F293 | Sensor - transmission range (TR) |
| 111 | 7C493 | Shaft - manual valve outer to inner lever |
| 112 | E840125 | Pin - spring (retains outer manual lever to case) |
| 113 | 7B498 | Seal - main control lever |
| 114 | 7C115 | Lever - manual valve inner |
| 115 | 7A232 | Rod - parking pawl actuating |
| 116 | 7E332 | Spring assembly - manual valve detent |
| 117 | E800185 | Screw - attaches detent spring to main control |
| 118 | 7Z409 | Connector - transmission case (16-pin with wire harness to 6 solenoids) |
| 119 | W703015 | O-ring - transmission case (16-pin) connector |
| 120 | 7005 | Case assembly (model dependent) |
| 121 | W702297 | Screw - M6 x 19 cap |
| 122 | W702981 | O-ring - speed sensor |
| 123 | W702297 | Screw - OSS sensor |
| 124 | 7M183 | Sensor - intermediate shaft speed |
| 125 | W703165 | Spring - retains 16 pin connector in case |
| 126 | 7H103 | Sensor - output shaft speed (OSS) |
| 127 | 309685 | Plug - pipe line and EPC pressure (part of case assembly) (2 required) |
| 128 | 7034 | Vent - (4WD) |
| 129 | 7034 | Vent - (RWD) |
| 130 | W702909 | Stud - attaches heat shield to case |
| 131 | 7F013 | Shield - transmission heat (4.0L only) |
| 132 | N620040 | Nut - transmission heat shield |
| 133 | 7A160 | Tube - lube fluid inlet - short |
| 134 | 7D273 | Connector - fluid tube (2 required) |
| 135 | 7D028 | Spring - intermediate servo and front piston |
| 136 | 7D021 | Piston and rod assembly - intermediate and front servo |
| 137 | 7D027 | Cover and seal assembly - intermediate and front servo |
| 138 | 7D040 | O-ring - servo cover to case intermediate and front servo |
| 139 | E860343 | Retaining ring - 67 x 1.5 mm (0.06 inch) intermediate and front servo |
| 140 | E804357 | Screw - attaches separating plate to main control (3 required) |
| 141 | 7G383 | Solenoid - electronic pressure control (EPC) |
| 142 | 7G484 | Solenoid - transmission shift (SS) (4 required) |
| 143 | W702949 | O-ring - shift solenoid small (13x1.5) (4 required) |
| 144 | W702951 | O-ring - shift solenoid large (15x1.5) (4 required) |
| 145 | 7G136 | Solenoid - torque converter clutch (TCC) |
| 146 | 7L491 | Clamp - (SSA and SSC) solenoids |
| 147 | 7L491 | Clamp - TCC/SSD/SSB and EPC solenoids |
| 148 | E800155 | Screw - clamp (2 required) |
| 149 | 7Z490 | Plate - valve body separating (bonded) |
| 150 | 7A100 | Control valve body - main (model dependent) |
| 151 | E800154 | Screw - M6 x 45 main control valve body (4 required) |
| 152 | E800153 | Screw - M6 x 40 main control valve body (16 required) |
| 153 | E800163 | Screw - M6 x 35 main control valve body (3 required) |
| 154 | 7423 | Seal ring - low/reverse servo piston small |
| 155 | 7423 | Seal ring - low/reverse servo piston large |
| 156 | 7D189 | Piston assembly - low/reverse band servo with rod and retainer (select fit) |
| 157 | 7L173 | Gasket - low/reverse servo cover |
| 158 | 7D036 | Cover - low/reverse servo |
| 159 | E800156 | Screw - low/reverse servo cover (4 required) |
| 160 | 7A469 | O-ring - fluid filter assembly small |
| 161 | 7A098 | Filter - fluid pan (RWD) |
| 162 | 7A469 | O-ring - fluid filter assembly large |
| 163 | 7L027 | Magnet |
| 164 | 7A191 | Gasket - fluid pan |
| 165 | W500212 | Screw - transmission fluid pan (18 required) |
| 166 | 7A194 | Pan - transmission fluid (RWD) |
| 167 | 7A098 | Filter - transmission fluid pan (4WD) |
| 168 | 7A194 | Pan - transmission fluid (4WD) |
| 169 | E800154 | Screw - fluid filter |
| 170 | - | Reverse servo assembly |
| 171 | - | Intermediate servo assembly |
| 172 | - | Overdrive servo assembly |