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Disassembly And Assembly Of Subassemblies: Differential: Assembly

  1. Inspect differential parts for damage or wear. Repair or replace as needed.
  2. Install the differential ring gear onto the differential case.
  3. Install the new differential ring gear bolts.
    • Using the illustration, tighten to 85 Nm (63 lb-ft) in a star pattern.
      Fig 1: Identifying Differential Ring Gear Bolts Tightening Sequence
      G08867290Courtesy of FORD MOTOR CO.
  4. NOTE: Make sure the differential impulse ring is fully seated and flush on the differential.

    Using a 1500W heat gun, slightly heat the differential impulse ring. Install it onto the differential assembly.

  5. NOTE: Take care not to damage the differential impulse ring.

    Using the special tools, install the new differential bearings.

    Fig 2: Installing Differential Bearings Using Special Tools
    G08867291Courtesy of FORD MOTOR CO.