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Automatic Transmission: Specifications

MATERIAL SPECIFICATIONS

Item Specification Fill Capacity
Motorcraft® Gasket Maker
TA-16		 WSK-M2G348-A5 -
Motorcraft® High Temperature Nickel Anti-Seize Lubricant
XL-2		 - -
Motorcraft® Dual Clutch Transmission Fluid
XT-11-QDC		 WSS-M2C200-D2 1.7L (1.8 qt)
DPS6 Grease
9U7Z-19A506-BA		 WSS-M1C270-A -
GENERAL SPECIFICATIONS

Item Specification
Transaxle Weight 76 kg (168 lb)
GENERAL SPECIFICATIONS

Clutch
Clutch 1 26 mm (1.023 in) (1)
Clutch 2 15 mm (0.59 in) (1)
(1) Maximum after clutch reset
Synchronizer Ring Clearance
Clearance Between Synchronizer Ring and Flank Surface of Gear
Minimum 1.3 mm (0.051 in) minimum (1.6 mm (0.062 in) +/- 0.3 mm (0.011 in))
Shift Fork and Hub Sleeve Clearance
Reverse/4th Gear Shift Fork and Hub Sleeve
Maximum 1.85 mm (0.072 in)
Standard 0.75-1.25 mm (0.029-0.049 in)
Clearance Between 1st/5th Shift Fork and Hub Sleeve
Maximum 1.85 mm (0.072 in)
Standard 0.75-1.25 mm (0.029-0.049 in)
Clearance Between 3rd Gear Shift Fork and Hub Sleeve
Maximum 1.725 mm (0.067 in)
Standard 0.625-1.125 mm (0.024-0.044 in)
Clearance Between 2nd/6th Shift Fork and Hub Sleeve
Maximum 1.725 mm (0.067 in)
Standard 0.625-1.125 mm (0.024-0.044 in)
Gear Clearance
1st Gear
Radial Clearance Maximum 0.055 mm (0.002 in)
Axial Clearance Maximum 0.645 mm (0.025 in)
2nd Gear
Radial Clearance Maximum 0.055 mm (0.002 in)
Axial Clearance Maximum 0.495 mm (0.019 in)
3rd Gear
Radial Clearance Maximum 0.055 mm (0.002 in)
Axial Clearance Maximum 0.595 mm (0.023 in)
4th Gear
Radial Clearance Maximum 0.055 mm (0.002 in)
Axial Clearance Maximum 0.625 mm (0.024 in)
5th Gear
Radial Clearance Maximum 0.055 mm (0.002 in)
Axial Clearance Maximum 0.52 mm (0.02 in)
6th Gear
Radial Clearance Maximum 0.055 mm (0.002 in)
Axial Clearance Maximum 0.51 mm (0.02 in)
Reverse Gear
Radial Clearance Maximum 0.073 mm (0.002 in)
Axial Clearance Maximum 0.59 mm (0.023 in)
DIFFERENTIAL SHIM SELECTION CHART

Tool Reading mm (in) Part Number Shim Thickness mm (in)
0.500-0.550 (0.0196-0.0216) AE8P-7F119-AA 0.500 (0.0197)
0.551-0.600 (0.0216-0.0236) AE8P-7F119-BA 0.550 (0.0217)
0.601-0.650 (0.0236-0.0255) AE8P-7F119-CA 0.600 (0.0236)
0.651-0.700 (0.0256-0.0275) AE8P-7F119-DA 0.650 (0.0256)
0.701-0.750 (0.0275-0.0295) AE8P-7F119-EA 0.700 (0.0276)
0.751-0.800 (0.0295-0.0314) AE8P-7F119-FA 0.750 (0.0295)
0.801-0.850 (0.0315-0.0334) AE8P-7F119-GA 0.800 (0.0315)
0.851-0.900 (0.0335-0.0354) AE8P-7F119-HA 0.850 (0.0335)
0.901-0.950 (0.0354-0.0374) AE8P-7F119-JA 0.900 (0.0354)
0.951-1.000 (0.0374-0.0393) AE8P-7F119-KA 0.950 (0.0374)
1.001-1.050 (0.0394-0.0413) AE8P-7F119-LA 1.000 (0.0394)
1.051-1.100 (0.0413-0.0433) AE8P-7F119-MA 1.050 (0.0413)
1.101-1.150 (0.0433-0.0452) AE8P-7F119-NA 1.100 (0.0433)
1.151-1.200 (0.0453-0.0472) AE8P-7F119-PA 1.150 (0.0452)
1.251-1.300 (0.0492-0.0511) AE8P-7F119-RA 1.200 (0.0472)
GEAR RATIO

Gear Ratio Final Drive Overall Ratio
Reverse 3.508 4.35 15.270
1st 3.917 3.89 15.254
2nd 2.429 3.89 9.459
3rd 1.436 4.35 6.250
4th 1.021 4.35 4.446
5th 0.867 3.89 3.375
6th 0.702 3.89 2.735
SHIFT SPEEDS CHART

Throttle Position Shift km/h mph
Light 1-2 13-21 km/h 8-13 mph
  2-3 23-31 km/h 14-19 mph
  3-4 32-39 km/h 20-24 mph
  4-5 40-63 km/h 25-39 mph
  5-6 64-82 km/h 40-51 mph
Medium 1-2 29-42 km/h 18-26 mph
  2-3 43-58 km/h 27-36 mph
  3-4 59-76 km/h 37-47 mph
  4-5 77-87 km/h 48-54 mph
  5-6 88-121 km/h 55-75 mph
Wide Open 1-2 42-61 km/h 26-38 mph
  2-3 63-90 km/h 39-56 mph
  3-4 92-121 km/h 57-75 mph
  4-5 122-208 km/h 76-129 mph
  5-6 209-251 km/h 130-156 mph
TORQUE SPECIFICATIONS

Description Nm lb-ft lb-in
Ball joint nuts 48 35 -
Battery tray bolts 10 - 89
Battery tray bracket nuts 10 - 89
Brake hose retainer bolts 25 18 -
Clutch actuator lever bolts 19 - 168
Clutch actuator lever spring retainer bolts (1) - - -
Clutch housing-to-case bolts 27 20 -
Clutch housing-to-engine bolts 48 35 -
Clutch motor bolts 5 - 44
Differential ring gear bolts (1) - - -
Drain plug 43 32 -
Exhaust flange nuts 48 35 -
Fill plug 43 32 -
Flexplate-to-clutch nuts (1) - - -
Ground wire bolt 25 18 -
Guide tube bolts 8 - 71
Input shaft bearing retainer bolts 11 - 97
Input shaft speed sensor bolt 10 - 89
Manual control lever bolt 26 19 -
Output shaft bearing retainer bolts (1) - - -
Output Shaft Speed (OSS) sensor bolt 10 - 89
Park plunger plug 43 32 -
PCM cover bolt - 5.4 47.8
Roll restrictor-to-transaxle bracket bolt 48 35 -
Roll restrictor bolt 70 52 -
Selector lever battery tray bracket bolt 25 18 -
Selector lever cable bracket bolts 10 - 89
Shield and bearing retainer strap nuts (1) - - -
Shim selection tool bolts 18 - 159
Transaxle support insulator bracket bolts 90 66 -
Transaxle support insulator bracket nuts 125 92 -
Transmission Control Module (TCM) 27 20 -
Transmission Range (TR) sensor bolts 10 - 89
Upper strut mount nuts 48 35 -
(1) Refer to the appropriate procedure.
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