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Output Shaft: Disassembly

  1. Remove the bearing.
    • Remove and discard the circlip.
    • Using the special tools, remove and discard the bearing.
      Fig 1: Removing Bearing Using Special Tools
      G08867456Courtesy of FORD MOTOR CO.
  2. Remove 4th gear, remove and discard the snap-ring and remove the 3rd/4th gear synchronizer.
    Fig 2: Removing 4th Gear Snap-Ring
    G08867457Courtesy of FORD MOTOR CO.
  3. Remove the 3rd gear synchronizer ring and 3rd gear.
    Fig 3: Identifying 3rd Gear Synchronizer Ring And 3rd Gear
    G08867458Courtesy of FORD MOTOR CO.
  4. Remove the 2 half moon washers and 2nd gear.
    Fig 4: Locating 2nd Gear And Half Moon Washers
    G08867459Courtesy of FORD MOTOR CO.
  5. Remove the inner and outer synchronizer rings and the synchronizer cone.
    Fig 5: Identifying Inner And Outer Synchronizer Rings
    G08867460Courtesy of FORD MOTOR CO.
  6. Remove and discard the snap-ring and remove the 1st/2nd gear synchronizer with reverse gear.
    Fig 6: Removing 1st/2nd Gear Synchronizer Gear Snap-Ring
    G08867461Courtesy of FORD MOTOR CO.
  7. Remove the outer synchronizer ring.
    Fig 7: Identifying Outer Synchronizer Ring
    G08867462Courtesy of FORD MOTOR CO.
  8. Remove the synchronizer cone, inner synchronizer ring and the 1st gear.
    Fig 8: Identifying Synchronizer Cone, Inner Synchronizer Ring And 1st Gear
    G08867463Courtesy of FORD MOTOR CO.
  9. Remove the bearing cone.
    • Remove and discard the snap-ring.
    • Using the special tools, remove and discard the bearing cone.
      Fig 9: Removing Bearing Cone Using Special Tools
      G08867464Courtesy of FORD MOTOR CO.