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Transfer Case - Power Transfer Unit: Specifications

MATERIAL SPECIFICATIONS

Item Specification Fill Capacity
Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant
XY-75W140-QL (US); CXY-75W140-1L (Canada)
WSL-M2C192-A and GL-5 0.53L (18 oz)
TORQUE SPECIFICATIONS

Description Nm lb-ft lb-in
Drain plug (if equipped) 12 - 106
Driveshaft-to-output flange bolts (1) - - -
EPAS electrical connector wiring retainer 9 - 80
EPAS heat shield bolt 9 - 80
Fill plug 20 - 180
Front roll restrictor bolts 90 66 -
Front roll restrictor through bolt 103 76 -
PTU bolts 90 66 -
PTU cooler heat sheild bolts (if equipped) 12 - 106
PTU coolant tubes bolt (if equipped) 25 18 -
PTU output flange nut - - -
PTU support bracket-to-engine bolts 48 35 -
PTU support bracket-to-PTU bolts 48 35 -
PTU temperature sensor (if equipped) 12 - 106
Rear roll restrictor heat shield nuts 9 - 80
Rear roll restrictor through bolt 103 76 -
Rear roll restrictor-to-transmission bolts 103 76 -
Rear subframe bolts (1) - - -
Steering shaft bolt (1) - - -
Subframe bracket-to-body bolts 55 41 -
Turbocharger lower bracket bolts 48 35 -
Turbocharger-to-lower bracket bolt 19 - 168
(1) Refer to the appropriate procedure.