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- Inoperative or damaged ignition system
- Air or vacuum leak
- Inoperative or damaged fuel system
- Inoperative or damaged starting system
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- Damaged charging system/ battery
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- INSTALL a new cylinder head. TEST the system for normal operation after the repair.
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- INSTALL a new piston. TEST the system for normal operation after the repair.
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- INSTALL new piston rings. TEST the system for normal operation after the repair.
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- INSTALL a new cylinder block. TEST the system for normal operation after the repair.
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- INSTALL a new cylinder head gasket. TEST the system for normal operation after the repair.
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- Inoperative or damaged cooling system
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- Refer to the appropriate Engine article(s)
for the procedure.
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- Fail-safe cooling invoked (if equipped)
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- Vacuum leaks
- Inoperative or damaged EGR system
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- Inoperative or damaged ignition system
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- Refer to the appropriate Engine article(s)
for the procedure.
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- Inoperative or damaged cooling system
- Inoperative or damaged fuel system
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- Refer to the appropriate Engine article(s)
for the procedure.
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- Fail-safe cooling invoked (if equipped)
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- Incorrect valve clearance
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- ADJUST valve clearance. Refer to the appropriate Engine article(s)
for the procedure. TEST the system for normal operation after the repair.
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- Incorrect valve-to-valve seat contact
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- INSTALL a new cylinder head. TEST the system for normal operation after the repair.
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- INSTALL a new cylinder head gasket. TEST the system for normal operation after the repair.
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- Inoperative or damaged fuel system
- Air or vacuum leaks
- EGR system fault
- Inoperative or damaged cooling system
- Inoperative or damaged ignition system
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- Refer to the appropriate Engine article(s)
for the procedure.
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- Fail-safe cooling invoked (if equipped)
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- INSTALL a new valve. TEST the system for normal operation after the repair.
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- Weak or broken valve spring
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- INSTALL a new valve spring. TEST the system for normal operation after the repair.
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- Carbon accumulation in combustion chamber
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- ELIMINATE carbon buildup. TEST the system for normal operation after the repair.
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- Excessive oil consumption
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- REPAIR oil leakage. TEST the system for normal operation after the repair.
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- Blocked or restricted turbocharger oil drain pipe
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- INSPECT the turbocharger drain pipe. REPAIR as necessary. TEST the system for normal operation after the repair.
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- Damaged or collapsed air intake hoses and tubes
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- Tighten hoses clamps. INSPECT for damage and REPAIR as necessary. TEST the system for normal operation after the repair.
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- Damaged exhaust or exhaust leaks at turbocharger housing or exhaust manifold.
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- INSPECT for leaks. Leaks can be detected audibility or visually, by a discoloration caused by escaping hot exhaust gases. REPAIR as necessary. TEST the system for normal operation after the repair.
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- Turbocharger oil seals leaking
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- REPAIR or INSTALL new components as necessary. TEST the system for normal operation after the repair.
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- CHANGE oil to correct specification. TEST the system for normal operation after the repair.
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- INSTALL a new valve stem seal. TEST the system for normal operation after the repair.
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- Worn valve stem or valve guide
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- INSTALL a new cylinder head. TEST the system for normal operation after the repair.
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- INSTALL new piston rings. TEST the system for normal operation after the repair.
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- INSTALL a new piston and piston pin. TEST the system for normal operation after the repair.
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- INSTALL a new piston or cylinder block. TEST the system for normal operation after the repair.
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- Leaking head gasket
- Damaged cylinder block
- Damaged cylinder head
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- INSPECT the engine components. INSTALL new engine components as necessary. Refer to the appropriate Engine article(s)
for the procedure. TEST the system for normal operation after the repair.
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- INSPECT the oil cooler and seal for damage. INSTALL new components as necessary. Refer to the appropriate Engine article(s)
for the procedure.
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- Leaking head gasket
- Damaged cylinder block
- Damaged cylinder head
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- INSPECT the engine components. INSTALL new engine components as necessary. Refer to the appropriate Engine article(s)
for the procedure. TEST the system for normal operation after the repair.
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- Inoperative or damaged ignition system
- Air intake system blockage
- Lubrication system blockage
- Inoperative or damaged fuel system
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- Turbocharger turbine or compressor wheel damage
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- Damaged exhaust or exhaust leaks at turbocharger housing or exhaust manifold
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- INSPECT for leaks. Leaks can be detected audibility or visually, by a discoloration caused by escaping hot exhaust gases. REPAIR as necessary. TEST the system for normal operation after the repair.
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- Malfunctioning turbocharger bypass valve
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- DRAIN oil to correct level.
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- INSTALL correct specification engine oil. TEST the system for normal operation after the repair.
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- Excessive accessory drive belt loading
- Inoperative or damaged cooling system
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- Refer to the appropriate Engine article(s)
for the procedure.
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- Fail-safe cooling invoked (if equipped)
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- Damaged or plugged exhaust system
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- INSPECT exhaust system. TEST the system for normal operation after the repair.
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- Refer to the appropriate Automatic Transmission article(s)
for the procedure.
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- Refer to the appropriate Manual Transmission article(s)
for the procedure.
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- Incorrect valve clearance
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- ADJUST valve clearance. Refer to the appropriate Engine article(s)
for the procedure. TEST the system for normal operation after the repair.
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- Worn or damaged valve tappet
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- INSTALL a new valve tappet. TEST the system for normal operation after the repair.
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- Damaged valve guide
- Compression leakage at valve seat
- Seized valve stem
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- INSTALL a new cylinder head assembly. TEST the system for normal operation after the repair.
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- Weak or broken valve spring
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- INSTALL a new valve spring. TEST the system for normal operation after the repair.
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- INSTALL a new camshaft. TEST the system for normal operation after the repair.
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- INSTALL a new head gasket. TEST the system for normal operation after the repair.
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- Cracked or distorted cylinder head
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- INSTALL a new cylinder head assembly. TEST the system for normal operation after the repair.
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- Damaged, worn or sticking piston ring(s)
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- INSTALL a new piston ring(s). TEST the system for normal operation after the repair.
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- INSTALL a new piston and piston pin. TEST the system for normal operation after the repair.
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- Engine emits excessive black smoke (black/blue/white)
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- Clogged Air Cleaner (ACL) element
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- INSTALL a new ACL element. TEST the system for normal operation after the repair.
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- Incorrect type or grade of oil
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- DRAIN and FILL with specified oil.
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- Blocked or restricted turbocharger oil drain pipe
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- INSPECT the turbocharger oil drain pipe. REPAIR as necessary. TEST the system for normal operation after the repair.
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- Damaged/restricted or leaking turbocharger intake tube assembly
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- REPAIR or INSTALL a new tube as necessary. TEST the system for normal operation after the repair.
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- Engine wear (piston rings, valve guides)
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- REPAIR as necessary. TEST the system for normal operation after the repair.
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- Plugged crankcase ventilation system
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- Visually INSPECT the crankcase ventilation system.
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- Turbocharger oil seals leaking
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