Common Specifications & Procedures
COMMON SPECIFICATIONS & PROCEDURES FUSION (EXCEPT HYBRID)
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | SPECIFICATIONS | ||
| Torque | REMOVAL AND INSTALLATION | ||
| Axle Nut/Hub Nut | |||
| Front | 148 Ft. Lbs. (200 N.m) | ||
| Rear | 148 Ft. Lbs. (200 N.m) | ||
| Battery | SPECIFICATIONS | ||
| Brakes | |||
| Bleeding Sequence | RR, LR, RF, LF BRAKE SYSTEM BLEEDING |
||
| Disc Brakes | |||
| Front | General SPECIFICATIONS | ||
| Rear | General SPECIFICATIONS | ||
| Torque | |||
| Front | REMOVAL AND INSTALLATION | ||
| Rear | REMOVAL AND INSTALLATION | ||
| Charging | |||
| Generator | SPECIFICATIONS | ||
| Torque | REMOVAL AND INSTALLATION | ||
| Drive Belts | |||
| 1.6L Ecoboost | |||
| Adjustment | ACCESSORY DRIVE BELT | ||
| Belt Routing | ACCESSORY DRIVE BELT | ||
| 2.0L Ecoboost | |||
| Adjustment | ACCESSORY DRIVE BELT TENSIONER | ||
| Belt Routing | ACCESSORY DRIVE - COMPONENT LOCATION | ||
| 2.5L Duratec | |||
| Adjustment | ACCESSORY DRIVE BELT TENSIONER | ||
| Belt Routing | ACCESSORY DRIVE - COMPONENT LOCATION | ||
| Engine Cooling | |||
| General Service Specification | |||
| 1.6L Ecoboost | SPECIFICATIONS | ||
| 2.0L Ecoboost | SPECIFICATIONS | ||
| 2.5L Duratec | SPECIFICATIONS | ||
| Thermostat R & I | |||
| 1.6L Ecoboost | THERMOSTAT HOUSING | ||
| 2.0L Ecoboost | THERMOSTAT HOUSING | ||
| 2.5L Duratec | THERMOSTAT HOUSING | ||
| Water Pump R & I | |||
| 1.6L Ecoboost | COOLANT PUMP | ||
| 2.0L Ecoboost | COOLANT PUMP | ||
| 2.5L Duratec | COOLANT PUMP | ||
| Engine Mechanical | |||
| 1.6L Ecoboost | |||
| Compression | COMPRESSION TEST - ALL VEHICLES EXCEPT HYBRID | ||
| Oil Pressure (Hot @ 8000 RPM) Oil Pressure (Hot @ 2000 RPM) |
14.5 psi (100 kPa) 29 psi (200 kPa) |
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| Overhaul | SPECIFICATIONS | ||
| Torque | REMOVAL AND INSTALLATION | ||
| 2.0L Ecoboost | |||
| Compression | COMPRESSION TEST - ALL VEHICLES EXCEPT HYBRID | ||
| Oil Pressure (Hot @ 2000 rpm) | 29-60 psi (200-414 kPa) | ||
| Overhaul | SPECIFICATIONS | ||
| Torque | REMOVAL AND INSTALLATION | ||
| 2.5L Duratec | |||
| Compression | COMPRESSION TEST - ALL VEHICLES EXCEPT HYBRID | ||
| Oil Pressure (hot @ 2000 rpm) | 29-60 psi (200-414 kPa) | ||
| Overhaul | SPECIFICATIONS | ||
| Torque | REMOVAL AND INSTALLATION | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate Torque | |||
| 1.6L Ecoboost | INSTALLATION | ||
| 2.0L Ecoboost | INSTALLATION | ||
| 2.5L Duratec | INSTALLATION | ||
| Fuel System | |||
| Fuel Filter Location | Located in fuel tank as part of the fuel pump module. | ||
| Fuel Filter R & I | |||
| 1.6L Ecoboost | FUEL PUMP AND SENDER UNIT | ||
| 2.0L Ecoboost | FUEL PUMP AND SENDER UNIT | ||
| 2.5L Duratec | FUEL PUMP AND SENDER UNIT | ||
| Pressure Release Procedure | FUEL SYSTEM PRESSURE RELEASE (1.6L) or FUEL SYSTEM PRESSURE RELEASE (2.0L) or FUEL SYSTEM PRESSURE RELEASE (2.5L). | ||
| Pressure Specification | |||
| 1.6L Ecoboost | Engine running low pressure side 46.4-79.8 psi (320-550 kPa) |
||
| 2.0L Ecoboost | Engine running fuel pressure 46.4-79.8 psi (320-550 kPa) |
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| 2.5L | Engine running fuel pressure 50.8-65.3 psi (350-450 kPa) Key ON Engine OFF (KOEO) for 10 minutes 30.5 psi (210 kPa) Key ON Engine OFF (KOEO) overnight soak 0.0 psi ( kPa) |
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| Fuel Pressure Test Procedure | FUEL SYSTEM PRESSURE CHECK (1.6L) or FUEL SYSTEM PRESSURE CHECK (2.0L) or FUEL SYSTEM PRESSURE CHECK (2.5L). | ||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Routing) | Engines have coil-on-plug ignition. | ||
| Spark Plugs | |||
| 1.6L Ecoboost | |||
| Type | CYFS 13Y RC | ||
| Gap | 0.031 In. (.8 mm) | ||
| Torque | 106 In. Lbs. (12 N.m) | ||
| 2.0L Ecoboost | |||
| Type | CYFS 12Y 2 | ||
| Gap | 0.030 in (.75 mm) | ||
| Torque | 106 In. Lbs. (12 N.m) | ||
| 2.5L Duratec | |||
| Type | CYFS 12Y PC5 | ||
| Gap | 0.051 In. (1.3 mm) | ||
| Torque | 106 In. Lbs. (12 N.m) | ||
| Starting | |||
| Starter | SPECIFICATIONS (1.6L) or SPECIFICATIONS (2.0L) or SPECIFICATIONS (2.5L). | ||
| Wheel Alignment | |||
| Adjustment Specifications | SPECIFICATIONS | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 100 Ft. Lbs. (135 N.m) | ||