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Direct Clutch: Disassembly

  1. Remove the direct clutch pressure, friction and steel plates.
    1. Remove the retaining ring.
    2. Remove the plates.
      Fig 1: Identifying Retaining Ring And Plates
      G06293021Courtesy of FORD MOTOR CO.
  2. Using the Spring Washer Compressor, remove the direct clutch balance piston retaining ring.
    Fig 2: Removing Selective Snap Ring
    G06293022Courtesy of FORD MOTOR CO.
  3. Remove the direct clutch balance piston.
    Fig 3: Locating Direct Clutch Balance Piston
    G06293023Courtesy of FORD MOTOR CO.
  4. Remove the direct clutch return spring.
    Fig 4: Locating Direct Clutch Return Spring
    G06293024Courtesy of FORD MOTOR CO.
  5. NOTE: If damage is found on the direct clutch piston seals, install a new direct clutch piston.
    Fig 5: Locating Direct Clutch Piston
    G06293025Courtesy of FORD MOTOR CO.
  6. Remove and inspect the direct clutch piston.