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Main Control Valve Body

SPECIAL TOOL DESCRIPTION

G09374964
307-636 
Alignment Pins-Valve Body
TKIT-2008ET-FLM
TKIT-2008ET-ROW
Flat Headed Screw Driver
Magnetic Socket
Long Nose Pliers

Main Control Valve Body 

  1. G08636216
  2. G08636507
  3. Callouts
    1. 1: Check balls
    2. 2: Solenoid damper
      G08636508
  4. G08636509
  5. NOTE: Remove the valves by tapping the valve body on the palm of the hand to slide the valves out of the bores or by threading a 4-mm bolt into the valves and pulling them out. If it is necessary to use a pick, use extreme caution to prevent damaging the valves or valve bores. If necessary, disassemble parts of the main control valve body in small groups. Arrange the parts as they are removed to avoid mixing similar pieces.

    Use the General Equipment: Flat Headed Screw Driver

    Use the General Equipment: Magnetic Socket

    G08636510
  6. NOTE: Do not stone or polish any valves or damage to the valves can occur. If the valves do not move freely, install a new assembly.

    Clean the valves, springs and main control valve body.

    G08636511
  7. For valve and spring locations.

    Refer to: MAIN CONTROL VALVE BODY  .

    G08636512
  8. G08636509
  9. Callouts
    1. 1: Check balls
    2. 2: Solenoid damper
      G08636508
  10. For disassembly and assembly of the solenoid body, refer to SOLENOID BODY  .
  11. Torque:  89 lb.in (10 Nm)
    G08636515
  12. Torque:  89 lb.in (10 Nm)
    G08636516

    Solenoid Body 

  13. NOTE: If not previously done, separate the solenoid body from the valve body.
    G08636216
  14. G08636507
  15. G08636519
  16. Compress the valve springs and remove the retainers with a magnet. Remove the individual valves and springs from the solenoid body by tapping it on the palm of the hand to slide the valves out of the bores.

    Use the General Equipment: Flat Headed Screw Driver

    Use the General Equipment: Magnetic Socket

    G08636520
  17. NOTE: Be careful not to bend or twist the transmission internal wiring harness frame or solenoid terminals when removing the transmission internal wiring harness frame or damage can occur.
    G08636521
  18. NOTE: The solenoids are calibrated from the factory and are not all the same. Failure to mark the solenoids to the ports they were originally in can result in mixing the solenoids and cause damage to the transmission or a harsh shift.
    G08636522
  19. Use the General Equipment: Long Nose Pliers
    G08636523
  20. G08636524
  21. NOTE: Be careful not to wash the numbers from the solenoids or the solenoid body. Failure to install the solenoids in the ports they were originally in can result in damage to the transmission or a harsh shift.
    NOTE: Do not stone or polish any valves or damage to the valves can occur. If the valves do not move freely during assembly, install a new solenoid body.
    G08636525
  22. Inspect the solenoid screens for debris that may restrict fluid flow through the screen.
    G08636526
  23. NOTE: The solenoids are calibrated from the factory and are not all the same. Failure to install the solenoids in the ports they were originally in can result in damage to the transmission or a harsh shift.

    If new solenoid(s) are not being installed, position the solenoids in their corresponding solenoid body ports.

    G08636527
  24. For information on component views and base part numbers.

    Refer to: MAIN CONTROL VALVE BODY  .

  25. NOTE: If installing a new Variable Force Solenoid (VFS), determine the base part number of the solenoid(s). The TCC  solenoid, Shift Solenoid A (SSA) and Shift Solenoid C (SSC) are all normally low pressure solenoids. The Line Pressure Control (LPC) solenoid, Shift Solenoid B (SSB) and Shift Solenoid D (SSD) are all normally high pressure solenoids. Shift Solenoid E (SSE) is not a Variable Force Solenoid (VFS); it is an ON/OFF solenoid.

    Callouts

    1. 1: Line Pressure Control (LPC) solenoid (normally high) part number 7G383
    2. 2: Shift Solenoid C (SSC) (normally low) part number 7G136
    3. 3: TCC  solenoid (normally low) part number 7G136
    4. 4: Shift Solenoid E (SSE) (normally closed [OFF]) part number 7G484
    5. 5: Shift Solenoid A (SSA) (normally low) part number 7G136
    6. 6: Shift Solenoid B (SSB) (normally high) part number 7G383
    7. 7: hift Solenoid D (SSD) (normally high) part number 7G383
    8. 8: Solenoid body part number 7G391
      G08636102
  26. NOTE: If installing new solenoids, note the color of the plastic nozzle and the large O-ring. High pressure solenoids, such as the Line Pressure Control (LPC) solenoid, Shift Solenoid B (SSB) and Shift Solenoid D (SSD), have black plastic nozzles and orange O-rings. Low pressure solenoids, such as the TCC  solenoid, Shift Solenoid A (SSA) and Shift Solenoid C (SSC), have brown plastic nozzles and green O-rings. The solenoids can only be replaced with the same color solenoid.
    G08636529
  27. NOTE: Determine the part number suffix by checking the solenoid service band number etched on the side of the solenoid. The band number is next to the two-dimensional matrix barcode on the side of the solenoid and will be a 1, 2, 3, 4 or 5. Determine the part number suffix and match the new solenoid base part number and suffix with the old solenoid.
    1. = (B)
    2. = (C)
    3. = (D)
    4. = (E)
    5. = (F)
      G08636079
  28. G08636531
  29. G08636532
  30. Use Special Service Tool: 307-636 Alignment Pins-Valve Body  .
    G08636533
  31. NOTE: Be careful not to bend or twist the transmission internal wiring harness frame or solenoid terminals when removing the transmission internal wiring harness frame or damage can occur.
    G08636534
  32. Torque:  31 lb.in (3.5 Nm)
    G08636535
  33. NOTE: If the valves do not move freely during assembly, install a new solenoid body. Failure to install a new solenoid body can result in a harsh shift or damage to the transmission.

    Use the General Equipment: Flat Headed Screw Driver

    G08636536
  34. G08636537
  35. Torque:  89 lb.in (10 Nm)
    G08636515
  36. Refer to MAIN CONTROL VALVE BODY  for disassembly and assembly of the valve body.
  37. Torque:  89 lb.in (10 Nm)
    G08636516