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Disassembly And Assembly: Axle: Notes

WARNING: This page is about a different variant/trim than selected.
Special Tool(s)

GFD134651Courtesy of FORD MOTOR COMPANY
2 Jaw Puller 205-D072 (D97L-4221-A) or equivalent
GFD134532Courtesy of FORD MOTOR COMPANY
Adapter for 205-S127 205-105 (T76P-4020-A3)
GFD134531Courtesy of FORD MOTOR COMPANY
Adapter for 205-S127 205-109 (T76P-4020-A9)
GFD134706Courtesy of FORD MOTOR COMPANY
Adapter for 205-S127 205-110 (T76P-4020-A10)
GFD134529Courtesy of FORD MOTOR COMPANY
Adapter for 205-S127 205-111 (T76P-4020-A11)
GFD134707Courtesy of FORD MOTOR COMPANY
Adapter for 205-S127 205-129 (T79P-4020-A18)
GFD134708Courtesy of FORD MOTOR COMPANY
Adapter for Differential Housing Spreader 205-368 (T96T-4000-A)
GFD134446Courtesy of FORD MOTOR COMPANY
Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C)
GFD134486Courtesy of FORD MOTOR COMPANY
Gauge, Clutch Housing 308-021 (T75L-4201-A)
GFD134533Courtesy of FORD MOTOR COMPANY
Gauge Tube, Drive Pinion 205-336 (T93P-4020-A)
GFD134502Courtesy of FORD MOTOR COMPANY
Holding Fixture, Drive Pinion Flange 205-126 (T78P-4851-A)
GFD134487Courtesy of FORD MOTOR COMPANY
Holding Fixture, Transmission 307-003 (T57L-500-B)
GFD134709Courtesy of FORD MOTOR COMPANY
Installer, Differential Carrier Bearings 205-D044 (D81T-4221-A) or equivalent
GFD134652Courtesy of FORD MOTOR COMPANY
Installer, Differential Side Bearing 205-010 (T57L-4221-A2)
GFD134710Courtesy of FORD MOTOR COMPANY
Installer, Drive Pinion Bearing Cone 205-005 (T53T-4621-C)
GFD134711Courtesy of FORD MOTOR COMPANY
Installer, Drive Pinion Bearing Cup 205-024 (T67P-4616-A)
GFD134663Courtesy of FORD MOTOR COMPANY
Installer, Drive Pinion Flange 205-002 (TOOL-4858-E)
GFD134664Courtesy of FORD MOTOR COMPANY
Installer, Drive Pinion Oil Seal 205-208 (T83P-4676-A)
GFD134712Courtesy of FORD MOTOR COMPANY
Protector, Drive Pinion Thread 205-460
GFD134713Courtesy of FORD MOTOR COMPANY
Remover, Bearing 205-055 (T71P-4621-B)
GFD134675Courtesy of FORD MOTOR COMPANY
Remover, Bearing Cup 308-047 (T77F-1102-A)
GFD134676Courtesy of FORD MOTOR COMPANY
Remover, Transmission Fluid Pump 307-397
GFD134517Courtesy of FORD MOTOR COMPANY
Slide Hammer 100-001 (T50T-100-A)
GFD134653Courtesy of FORD MOTOR COMPANY
Spreader, Differential Carrier 205-001 (TOOL-4000-E) or equivalent
GFD134714Courtesy of FORD MOTOR COMPANY
Spreader, Differential Housing (Plate) 205-335 (T93P-4000-A) (RH)
GFD134654Courtesy of FORD MOTOR COMPANY
Step Plate 205-D061 (D83T-4205-C2)
Material

Item Specification
Motorcraft ® SAE 75W-85 Premium Synthetic Hypoid Gear Lubricant XY-75W85-QL WSS-M2C942-A
Motorcraft ® Premium Long-Life Grease XG-1-E1 ESA-M1C75-B
Motorcraft ® Silicone Gasket and Sealant TA-30 WSE-M4G323-A4

Front Axle Assembly - Disassembled View 

Fig 1: Exploded View Of Front Axle Assembly
GFD134770Courtesy of FORD MOTOR COMPANY
Item Part Number Description
1 3C202 Differential carrier assembly
2 4338 Axle housing vent
3 4B422 Circlips
4 3N136 Differential housing cover
5 390919 Differential housing cover bolt (10 required)
6 3A380 Intermediate shaft
7 3B210 Axle housing tube
8 4B413 Axle shaft bearing assembly (outer)
9 4B416 Axle shaft dust seal
10 5638 Front axle support mounting bushings (3 required)
11 N808703 Axle housing tube bolt (4 required)
12 4121 Axle identification tag
13 373098 Fill plug
14 4369 O-ring