Pcm Power Relay Terminal Repair Kit (19-2294)

WARNING: This page is about the Explorer Base, 2.3L Eng VIN H, AWD, which is a different variant/trim than selected.

Publication date: 2019-09-27
Reference number: 19-2294

PCM POWER RELAY TERMINAL REPAIR KIT

TECHNICAL SERVICE BULLETIN

Reference Number(s): 19-2294, Date of Issue: September 27, 2019

FORD:

2016-2019 Explorer; 2017-2019 F-Super Duty; 2016-2019 Police Interceptor Utility

ISSUE

For 2017-2019 F-Super Duty and 2016-2019 Explorer/Police Interceptor Utility vehicles, a terminal repair kit for pins 1 and 2 of the powertrain control module (PCM) power relay inside of the battery junction box (BJB) is now available. It is no longer necessary to replace the entire BJB.

ACTION

Follow the Service Procedure to correct the condition on vehicles that meet all of the following criteria:

2017-2019 F-Super Duty or 2016-2019 Explorer/Police Interceptor Utility
Terminal damage to PCM power relay pins 1 and/or 2

PARTS

PARTS INFORMATION

Part Number	Description	Quantity
JU2Z-14474-AB	Terminal Repair Kit (Kit Can Service 5 Pins)	1

Warranty Status : Information Only.

REPAIR/CLAIM CODING

Causal Part:	IN
Condition Code:	42

SERVICE PROCEDURE

Use the terminal repair kit to repair the terminals. Only pins 1 and 2 of the PCM power relay are serviceable. Pins 3 and 5 of the PCM power relay in the BJB are bus barred into the box itself and will need to be serviced with a higher level part. For relay pin location information, refer to the Wiring Diagram, Cell 11-1.

NOTE: The terminal kit wire is a larger gauge compared to the factory circuits in the BJB for pins 1 and 2.

ITEM DESCRIPTION

Item	Description
1	BJB circuit
2	Terminal kit circuit

To join both circuits, insert both stripped wires into the same side of the supplied butt splice. Once both circuits are joined with the butt splice, solder the joint. Refer to Step C in the included instruction sheet from the terminal kit and Wiring Diagram, Cell 5-1. Use the supplied heat shrink over the wire repair. (Figure 2)

NOTE: The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in proper vehicle service. The procedures should not be performed by "do-it-yourselfers". Do not assume that a condition described affects your car or truck. Contact a Ford or Lincoln dealership to determine whether the Bulletin applies to your vehicle. Warranty Policy and Extended Service Plan documentation determine Warranty and/or Extended Service Plan coverage unless stated otherwise in the TSB article. The information in this Technical Service Bulletin (TSB) was current at the time of printing. Ford Motor Company reserves the right to supersede this information with updates. The most recent information is available through Ford Motor Company's on-line technical resources.