Front Bumper Cover: Assembly

WARNING: This page is about a different car, the 2016 Ford Transit Connect. However, it is still accessible from the selected car via links, so may be relevant.

1.

Install the lower bumper cover.

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2.

Install the front bumper cover trim.

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3.

Install the lower radiator grille, the upper radiator grille and the front tow hook cover.

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4.

Install the bumper reinforcement.

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5.

Install the push pins. Use the General Equipment: Interior Trim Remover

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6.

Install the hood seal.

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Vehicles with front parking aid

7.

NOTE: Take extra care not to scratch the bumper cover.

NOTE: Cutlines already exist on the inner surface of a new bumper cover.
- Using a suitable center punch and hammer, mark the center of the parking aid sensor location holes.
- Using a suitable electric hand drill and a step drill, cut the bumper cover within the indicated area. Use the General Equipment: Electric Drill Use the General Equipment: Step Drill

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8.

Using a suitable flat file (no more than 2mm wide), cut the parking aid sensor housing location grooves in the bumper cover as shown. Use the General Equipment: Flat File

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9.

Using a suitable flat file (no more than 2mm wide), cut the parking aid sensor housing location grooves in the bumper cover as shown. Use the General Equipment: Flat File

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10.

NOTE: Pressure must not be applied to the outer face of the parking aid sensor.

Install the front parking aid sensors.

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Vehicles with front fog lamps

11.

Install the front fog lamp mounting assembly. Use the General Equipment: Hot Glue Gun

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12.

Install the front fog lamps and tighten the screws.

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All vehicles

13.

If equipped.
- 1.
  
  Install the front fog lamp electrical connectors.
- 2.
  
  Install the front parking aid electrical connectors.
- 3.
  
  Install the electrical wire harness and attach the retainers.

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14.

Install the front bumper cover. Refer to: Front Bumper Cover .