Common Specifications & Procedures
TRANSIT CONNECT COMMON SPECIFICATIONS & PROCEDURES
| System | Specification/Procedure | |||
|---|---|---|---|---|
| Air Conditioning | ||||
| Service | Specifications | |||
| Torque | Refer to appropriate component in Removal And Installation | |||
| Axle Nut/Hub Nut | ||||
| Front | Stage 1: 70 lb.ft (95 Nm) Stage 2: Loosen: 180° Stage 3: 22 lb.ft (30 Nm) |
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| Battery | Specifications | |||
| Brakes | ||||
| Bleeding Sequence | Brake System Pressure Bleeding | |||
| Front Disc Brakes w/Torque | Refer to appropriate component in Front Disc Brake System Stage 1: 22 lb.ft (30 Nm) Stage 2: 90° |
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| Rear Disc Brakes w/Torque | Refer to appropriate component in Rear Disc Brake System Stage 1: 35 lb.ft (47 Nm) Stage 2: 70° |
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| Charging | ||||
| Generator w/Torque | ||||
| 3.2L Duratorq-TDCi | Generator Bolts: 35 lb.ft (47 Nm) | |||
| 3.5L EcoBoost | Generator Mounting Nut: Torque: 35 lb.ft (47 Nm) Generator Mounting Bolt: Torque: 35 lb.ft (47 Nm) Generator Stud: 71 lb.in (8 Nm) |
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| 3.7L Duratec | Generator Bolt and Nut: 35 lb.ft (47 Nm) | |||
| Drive Belts | ||||
| Adjustment | Diagnosis And Testing (3.2L Duratorq-TDCi) or Diagnosis And Testing (3.5L Ecoboost) or Diagnosis And Testing (3.7L Duratec). | |||
| Belt Routing | Accessory Drive - Component Location (3.2L Duratorq-TDCi) or Accessory Drive - Component Location (3.5L Ecoboost) or Accessory Drive - Component Location (3.7L Duratec). | |||
| Engine Cooling | ||||
| General Service Specifications | Specifications (3.2L Duratorq-TDCi) or Specifications (3.5L Ecoboost) or Specifications (3.7L Duratec). | |||
| Radiator Cap Pressure | 120 kPa (17.4 psi) to 150 kPa (21.7 psi) | |||
| Thermostat R & I | Thermostat (3.2L Duratorq-TDCi) or Thermostat (3.5L Ecoboost) or Thermostat (3.7L Duratec). | |||
| Water Pump R & I | Coolant Pump (3.2L Duratorq-TDCi) or Coolant Pump (3.5L Ecoboost) or Coolant Pump (3.7L Duratec). | |||
| Engine Mechanical | ||||
| Compression | Specifications (3.2L Duratorq-TDCi) or Specifications (3.5L Ecoboost) or Specifications (3.7L Duratec). | |||
| Oil Pressure | ||||
| 3.2L Duratorq-TDCi | Oil pressure (hot @ idle) minimum: 18 psi (124 kPa) Oil pressure (hot @ 2, 000 rpm) minimum: 36 psi (248 kPa) |
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| 3.5L EcoBoost | Oil pressure @ 1, 500 rpm with engine at normal operating temperature: 30.0 psi (206.8 kPa) | |||
| 3.7L Duratec | Oil pressure @ 1, 500 rpm with engine at normal operating temperature: 30.0 psi (206.8 kPa) | |||
| Overhaul | Specifications (3.2L Duratorq-TDCi) or Specifications (3.5L Ecoboost) or Specifications (3.7L Duratec). | |||
| Torque | Refer to appropriate component in Removal And Installation (3.2L Duratorq-TDCi) or Removal And Installation (3.5L Ecoboost) or Removal And Installation (3.7L Duratec). | |||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | |||
| Flywheel/Flex Plate Torque | ||||
| 3.2L Duratorq-TDCi | For tightening sequence, refer to Flexplate Stage 1: 18 lb.ft (25 Nm) 33 lb.ft (45 Nm) Stage 3: 45° |
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| 3.5L Ecoboost | For tightening sequence, refer to Flexplate
. 59 lb.ft (80 Nm) |
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| 3.7L Duratec | For tightening sequence, refer to Flexplate 59 lb.ft (80 Nm) |
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| Fuel System | ||||
| Fuel Filter Location | Located in fuel tank as part of the fuel pump module. | |||
| Fuel Filter R & I | Fuel Pump And Sender Unit (3.2L Duratorq-TDCi) or Fuel Pump And Sender Unit (3.5L Ecoboost) or Fuel Pump And Sender Unit (3.7L Duratec). | |||
| Pressure Release Procedure | Fuel System Pressure Release (3.5L Ecoboost) or Fuel System Pressure Release (3.7L Duratec) | |||
| Fuel pressure | ||||
| 3.2L Duratorq-TDCi | 4.4-11.6 psi (30-80 kPa) | |||
| 3.5L EcoBoost | Engine running 65.0 psi (448 kPa) |
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| 3.7L Duratec | Engine running 55.0 psi (379 kPa) |
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| Fuel Pressure Test Procedure | Fuel System Pressure Check (3.2L Duratorq-TDCi) or Fuel System Pressure Check (3.5L Ecoboost) or Fuel System Pressure Check (3.7L Duratec). | |||
| Ignition | ||||
| Firing Order & Cylinder Identification | Firing Order & Cylinder Identification | |||
| Ignition Wires (Routing) | Engine has coil-on-plug ignition. | |||
| Spark Plug | ||||
| 3.5L EcoBoost SP534 | ||||
| Gap | 0.028-0.037 in (.7-.95 mm) | |||
| Torque | 133 lb.in (15 Nm) | |||
| 3.7L Duratec SP520 | ||||
| Gap | 0.051 in (1.3 mm) | |||
| Torque | 133 lb.in (15 Nm) | |||
| Glow Plug | ||||
| 3.2L Duratorq-TDCi | ||||
| Torque | 115 lb.in (13 Nm) | |||
| Starting | ||||
| Starter | Specifications (3.2L Duratorq-TDCi) or Specifications (3.5L Ecoboost) or Specifications (3.7L Duratec). | |||
| Torque | ||||
| 3.2L Duratorq-TDCi | Starter Motor Stud Bolts: 26 lb.ft (35 Nm) | |||
| 3.5L EcoBoost | Starter Motor Mounting Bolts: 26 lb.ft (35 Nm) | |||
| 3.7L Duratec | Starter Motor Mounting Bolts: 26 lb.ft (35 Nm) | |||
| Wheel Alignment | ||||
| Adjustment Specifications | Specifications | |||
| Torque | Refer to General Procedures | |||
| Wheel & Tire | ||||
| Wheel Lug Nut Torque | 148 lb.ft (200 Nm) | |||
| Wheel And Tire | ||||