Cooling Module: Removal

All vehicles 

1. 1.
   
   With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Jacking and Lifting .

1. 2.
   
   Drain the engine cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding .

1. 3.
   
   Recover the A/C system refrigerant. For additional information, refer to Climate Control System General Information .

1. 4.
   
   Disconnect the battery ground cable. For additional information, refer to Battery, Mounting and Cables .

1. 5.
   
   Remove the RH and LH headlamp assemblies. For additional information, refer to Exterior Lighting .

1. 6.
   
   Remove the front bumper cover. For additional information, refer to Bumpers .

1. 7.
   
   Release the tabs and open the Battery Junction Box (BJB) cover.

Courtesy of FORD MOTOR COMPANY

1. 8.
   
   Remove nut and disconnect the power cable terminals.

Courtesy of FORD MOTOR COMPANY

1. 9.
   
   Release the clamp and disconnect the upper radiator hose.

Courtesy of FORD MOTOR COMPANY

1. 10.
   
   Detach the electrical connector retainer and the wiring harness retainer from the top RH side of the cooling fan motor and shroud.

Courtesy of FORD MOTOR COMPANY

1. 11.
   
   Detach the wiring harness retainer from the LH side of the cooling fan motor and shroud.

Courtesy of FORD MOTOR COMPANY

1. 12.
   
   Detach the wiring harness retainers from the RH side of the cooling fan motor and shroud.

Courtesy of FORD MOTOR COMPANY

1. 13.
   
   Disconnect the cooling fan motor electrical connectors and detach the wiring harness retainers from the cooling fan shroud.

Courtesy of FORD MOTOR COMPANY

1. 14.
   
   Release the BJB retaining tabs and detach the BJB from the bracket. Detach the wiring harness retainer from the LH side of the cooling fan motor and shroud. Position the BJB and the wiring harness aside.

Courtesy of FORD MOTOR COMPANY

1. 15.
   
   Release the clamp and disconnect the radiator overflow hose.

Courtesy of FORD MOTOR COMPANY

1. 16.
   
   Remove the spring clip and disconnect the lower radiator hose from the radiator.

Courtesy of FORD MOTOR COMPANY

1. 17.
   
   
   NOTE: Navigator shown Expedition similar.

   Remove the hood latch assembly bolts, cable retainer, and position the hood latch assembly aside.

Courtesy of FORD MOTOR COMPANY

1. 18.
   
   Disconnect the horn assembly electrical connector.

Courtesy of FORD MOTOR COMPANY

1. 19.
   
   
   NOTE: Horn not shown for clarity.

   Remove the pin-type retainers and the LH air deflector.

Courtesy of FORD MOTOR COMPANY

1. 20.
   
   Remove the pin-type retainers and the RH air deflector.

Courtesy of FORD MOTOR COMPANY

Vehicles without an auxiliary transmission cooler 

1. 21.
   
   Disconnect the transmission fluid cooler hoses from the radiator and remove the transmission cooler tube pin-type retainer.

Courtesy of FORD MOTOR COMPANY

Vehicles with an auxiliary transmission cooler 

1. 22.
   
   Disconnect the transmission fluid cooler hoses from the auxiliary transmission cooler and the radiator.

Courtesy of FORD MOTOR COMPANY

All vehicles 

1. 23.
   
   Remove the condenser inlet fitting bolt, the condenser outlet fitting nut and disconnect the fittings.
   • Discard the O-ring and gasket seals.

Courtesy of FORD MOTOR COMPANY

1. 24.
   
   Disconnect the ambient air temperature sensor electrical connector and harness retainer.

Courtesy of FORD MOTOR COMPANY

1. 25.
   
   Remove the cooling module bolts and remove the cooling module from the vehicle.

Courtesy of FORD MOTOR COMPANY