Common Specifications & Procedures
COMMON SPECIFICATIONS & PROCEDURES FUSION (EXCEPT HYBRID)
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | Specifications | ||
| Torque | Refer to appropriate component in Removal And Installation | ||
| Axle Nut/Hub Nut | |||
| Front | 98 lb.ft (133 Nm) | ||
| Rear | 98 lb.ft (133 Nm) | ||
| Battery | Specifications | ||
| Brakes | |||
| Bleeding Sequence | RR, LR, RF, LF Brake System Pressure Bleeding |
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| Disc Brakes | |||
| Torque | |||
| Front | Refer to appropriate component in Removal And Installation procedure. | ||
| Rear | Refer to appropriate component in Removal And Installation procedure. | ||
| Charging | |||
| Generator | Specifications | ||
| Torque | |||
| 1.5L | Generator Bolt: 18 lb.ft (25 Nm) |
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| 2.0L | Generator Bolt: 18 lb.ft (25 Nm) | ||
| 2.5L | Generator Bolt: 18 lb.ft (25 Nm) | ||
| Drive Belts | |||
| 1.5L | |||
| Adjustment | Accessory Drive | ||
| 2.0L | |||
| Adjustment | Accessory Drive | ||
| 2.5L | |||
| Adjustment | Accessory Drive | ||
| Belt Routing | Accessory Drive - Component Location (1.5), or Accessory Drive - Component Location (2.0) or Accessory Drive - Component Location (2.5). | ||
| Engine Cooling | |||
| General Service Specification | |||
| Specifications (1.5L), or Specifications (2.0L) or Specifications (2.5L) | |||
| Water Pump R & I | |||
| Coolant Pump (1.5L), or Coolant Pump (2.0L) or Coolant Pump (2.5L). | |||
| Engine Mechanical | |||
| Compression | Specifications (1.5L), or Specifications (2.0L) or Specifications (2.5L). | ||
| Oil Pressure (Hot @ 2000 RPM) | 29-60 psi (200-414 kPa) | ||
| Overhaul | Specifications (1.5L), or Specifications (2.0L) or Specifications (2.5L). | ||
| Torque | Refer to appropriate component in Removal And Installation (1.5L), or Removal And Installation (2.0L) or Removal And Installation (2.5L). | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate Torque | |||
| (1.5L) | |||
| For tightening sequence, refer to Flexplate | Stage 1: 133 lb.in (15 Nm) Stage 2: 18 lb.ft (25 Nm) Stage 3: 22 lb.ft (30 Nm) Stage 4: 90° |
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| (2.0L) | |||
| For tightening sequence, refer to Flexplate | Stage 1: 37 lb.ft (50 Nm) Stage 2: 59 lb.ft (80 Nm) Stage 3: 83 lb.ft (112 Nm) |
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| (2.5L) | |||
| For tightening sequence, refer to Flexplate | Stage 1: 37 lb.ft (50 Nm) Stage 2: 59 lb.ft (80 Nm) Stage 3: 83 lb.ft (112 Nm) |
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| Fuel System | |||
| Fuel Filter Location | Located in fuel tank as part of the fuel pump module. | ||
| Fuel Filter R & I | |||
| Fuel Pump And Sender Unit (1.5L), or Fuel Pump And Sender Unit - AWD /Fuel Pump And Sender Unit - FWD (2.0L) or Fuel Pump And Sender Unit (2.5L). | |||
| Pressure Release Procedure | |||
| Fuel System Pressure Release (1.5L), or Fuel System Pressure Release (2.0L) or Fuel System Pressure Release (2.5L). | |||
| Pressure Specification | |||
| Engine running - 1.5L/2.0L GTDI 46.4 -79.8 psi (320 -550 kPa) 2.5L 50.8 -65.3 psi (350 -450 kPa) |
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| Fuel Pressure Test Procedure | |||
| Fuel System Pressure Check (1.5L), or Fuel System Pressure Check (2.0L) or Fuel System Pressure Check (2.5L) | |||
| Ignition | |||
| Firing Order & Cylinder Identification | 1-3-4-2 Firing Order & Cylinder Identification . |
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| Ignition Wires (Routing) | Engines have coil-on-plug ignition. | ||
| Spark Plugs | |||
| 1.5L Ecoboost | |||
| Type | HYFS 094 YEC | ||
| Gap | 0.028 in (.7 mm) | ||
| Torque | 106 In. Lbs. (12 N.m) | ||
| 2.0L EcoBoost | |||
| Type | CYFS 12Y PCT | ||
| Gap | 0.030 in (.75 mm) | ||
| Torque | 106 In. Lbs. (12 N.m) | ||
| 2.5L Duratec | |||
| Type | CYFS 12Y R | ||
| Gap | 0.051 In. (1.3 mm) | ||
| Torque | 106 In. Lbs. (12 N.m) | ||
| Wheel Alignment | |||
| Adjustment Specifications | General Procedures | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | For tightening sequence, refer to Wheel And Tire
. 100 Ft. Lbs. (135 N.m) |
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