Common Specifications & Procedures

TRANSIT CONNECT COMMON SPECIFICATIONS & PROCEDURES

System			Specification/Procedure
Air Conditioning
Service			Specifications
Torque			Refer to the appropriate component in Removal And Installation
Axle Nut/Hub Nut			Stage 1: 59 lb.ft (80 Nm) Stage 2: 90°
Battery			Specifications
Brakes
Bleeding Sequence			Brake System Pressure Bleeding
Front Disc Brakes w/Torque			Refer to appropriate component in Removal And Installation
Rear Disc Brakes w/Torque			Refer to appropriate component in Removal And Installation
Charging
Generator w/Torque
	2.5L Duratec		Upper Generator Bolt: 18 lb.ft (25 Nm) Lower Generator Bolts: 18 lb.ft (25 Nm)
		2.0L Duratec-HE (110kW/150PS) - MI4	Generator Retaining Nut And Bolt: 18 lb.ft (25 Nm) Retaining Bracket: 18 lb.ft (25 Nm)
Drive Belts
Adjustment
2.5L Duratec			Refer to Accessory Drive Belt
	2.0L Duratec-HE (110kW/150PS) - MI4		Refer to Accessory Drive Belt
	Belt Routing
2.5L Duratec			Refer to Accessory Drive - Component Location .
	2.0L Duratec-HE (110kW/150PS) - MI4		Refer to Accessory Drive - Component Location
Engine Cooling
General Service Specifications
2.5L Duratec			Refer to Specifications
		2.0L Duratec-HE (110kW/150PS) - MI4	Refer to Specifications .
Radiator Cap Pressure			145kPa
	Thermostat R & I
2.5L Duratec			Thermostat .
	2.0L Duratec-HE (110kW/150PS) - MI4		Thermostat Housing .
	Water Pump R & I
2.5L Duratec			Coolant Pump
		2.0L Duratec-HE (110kW/150PS) - MI4	Coolant Pump .
Engine Mechanical
Compression			For 2.5L Duratec, refer to Specifications For 2.0L Duratec-HE (110kW/150PS) - MI4, refer to Specifications
Oil pressure (hot @ 2, 000 rpm)			For 2.5L Duratec, 200-414 kPa (29.0-60 psi) For 2.0L Duratec-HE (110kW/150PS) - MI4, 29.0 -38.9 psi (200 -268 kPa)
Overhaul			For 2.5L Duratec, refer to Specifications For 2.0L Duratec-HE (110kW/150PS) - MI4, refer to Specifications
	Torque		For 2.5L Duratec, Refer to appropriate component in Removal And Installation For 2.0L Duratec-HE (110kW/150PS) - MI4, Refer to appropriate component in Removal And Installation
Fluid Specifications			See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate Torque
2.5L Duratec			For tightening sequence, refer to Flexplate . Stage 1: 37 lb.ft (50 Nm) Stage 2: 59 lb.ft (80 Nm) Stage 3: 83 lb.ft (112 Nm)
	2.0L Duratec-HE (110kW/150PS) - MI4		For tightening sequence, refer to Flexplate Stage 1: 37 lb.ft (50 Nm) Stage 2: 59 lb.ft (80 Nm) Stage 3: 83 lb.ft (112 Nm)
Fuel System
Fuel Filter Location			Located in fuel tank as part of the fuel pump module.
Fuel Filter R & I			For 2.5L Duratec, refer to Fuel Pump And Sender Unit For 2.0L Duratec-HE (110kW/150PS) - MI4, refer to Fuel Pump And Sender Unit
Pressure Release Procedure			For 2.5L Duratec, refer to Fuel System Pressure Release . For 2.0L Duratec-HE (110kW/150PS) - MI4, refer to Fuel System Pressure Release .
Fuel Pressure Test Procedure			For 2.5L Duratec, refer to Fuel System Pressure Check . For 2.0L Duratec-HE (110kW/150PS) - MI4, refer to Fuel System Pressure Check .
Ignition
Firing Order & Cylinder Identification			1-3-4-2 Firing Order & Cylinder Identification .
Ignition Wires (Routing)			Engine has coil-on-plug ignition.
Spark Plug
2.5L Duratec
	Type		AYFS 32Y R
Gap			0.051 in (1.3 mm)
Torque			106 lb.in (12 Nm)
	2.0L Duratec-HE (110kW/150PS) - MI4
		Type	CYFS 12 Y1
		Gap	0.035 in (.9mm)
		Torque	133 lb.in (15 Nm)
Starting
Starter
2.5L Duratec			Refer to Specifications .
		2.0L Duratec-HE (110kW/150PS) - MI4	Refer to Specifications
Torque
	2.5L Duratec
	Starter Motor Studbolts: 26 lb.ft (35 Nm)
	2.0L Duratec-HE (110kW/150PS) - MI4
		Starter Motor Retaining Bolts: 26 lb.ft (35 Nm)
Wheel Alignment
Adjustment Specifications			Specifications
Torque			Refer to the appropriate procedure in General Procedures
Wheel & Tire
Wheel Lug Nut Torque			For tightening sequence, refer to Wheel And Tire . 111 lb.ft (150 Nm)