Pinpoint Test B: An UPFITTER Switch Relay Controlled Component Is Inoperative
- Refer to Power Distribution/BCM
for schematic and connector information. Refer to Customer Access
for schematic and connector information.
Normal Operation and Fault Conditions
REFER to: Module Controlled Functions - System Operation and Component Description
Possible Sources
- Wiring, terminals or connectors
- BCMC fuses
- Upfitter switch
- BCMC
Visual Inspection and Pre-checks
- BCM Fuse 2 (10A)
- Relay 1 Fuse 60 (25A)
- Relay 2 Fuse 61 (15A)
- Relay 3 Fuse 62 (10A)
- Relay 4 Fuse 63 (5A)
- Relay 5 Fuse 64 (5A)
- Relay 6 Fuse 65 (5A)
- NOTE: For accurate diagnostics of customer (upfitter) installed devices, it will be necessary to refer to the upfitter literature for additional information.
- NOTE: To install the upfitter switches on a vehicle that was not originally equipped from the factory and additional information, refer to the Owner's Literature and www.fleet.ford.com for truck body builder advisory service bulletins.
- B1 CHECK THE UPFITTER SWITCHES
- Ignition ON.
- Operate all the upfitter switches.
Are all the upfitter switches inoperative?
Yes GO to Pinpoint Test A No GO to B2 - B2 CHECK THE UPFITTER RELAY CONTROL CIRCUITSNOTE: The upfitter relays are internal to the BCMC and are non-serviceable.
- Ignition OFF.
- Disconnect BCMC C1035A.
- Disconnect BCMC C1035B.
- Disconnect BCMC C1035C.
- Place the upfitter switch in question to the ON position.
- Ignition ON.
- Measure:
Upfitter relay 1
Positive Lead Measurement / Action Negative Lead C1035B-35 Ground Upfitter relay 2
Positive Lead Measurement / Action Negative Lead C1035B-20 Ground Upfitter relay 3
Positive Lead Measurement / Action Negative Lead C1035B-24 Ground Upfitter relay 4
Positive Lead Measurement / Action Negative Lead C1035C-21 Ground Upfitter relay 5
Positive Lead Measurement / Action Negative Lead C1035A-40 Ground Upfitter relay 6
Positive Lead Measurement / Action Negative Lead C1035B-38 Ground
Is the voltage greater than 11 volts?
Yes GO to B5 No GO to B3 - B3 CHECK THE UPFITTER RELAY CONTROL CIRCUITS FOR AN OPEN
- Disconnect Upfitter Switch C9120.
- Measure:
Upfitter relay 1
Positive Lead Measurement / Action Negative Lead C9120-2 C1035B-35 Upfitter relay 2
Positive Lead Measurement / Action Negative Lead C9120-3 C1035B-20 Upfitter relay 3
Positive Lead Measurement / Action Negative Lead C9120-4 C1035B-24 Upfitter relay 4
Positive Lead Measurement / Action Negative Lead C9120-10 C1035C-21 Upfitter relay 5
Positive Lead Measurement / Action Negative Lead C9120-8 C1035A-40 Upfitter relay 6
Positive Lead Measurement / Action Negative Lead C9120-7 C1035B-38
Is the resistance less than 1 ohm?
Yes GO to B4 No REPAIR the circuit in question. - B4 CHECK THE UPFITTER RELAY CONTROL CIRCUITS FOR A SHORT TO GROUND
- Measure:
Upfitter relay 1
Positive Lead Measurement / Action Negative Lead C9120-2 Ground Upfitter relay 2
Positive Lead Measurement / Action Negative Lead C9120-3 Ground Upfitter relay 3
Positive Lead Measurement / Action Negative Lead C9120-4 Ground Upfitter relay 4
Positive Lead Measurement / Action Negative Lead C9120-10 Ground Upfitter relay 5
Positive Lead Measurement / Action Negative Lead C9120-8 Ground Upfitter relay 6
Positive Lead Measurement / Action Negative Lead C9120-7 Ground
Is the resistance greater than 10, 000 ohms?
Yes GO to B5 No REPAIR the circuit in question. - Measure:
- B5 CHECK THE UPFITTER RELAY CONTROL GROUND
- Ignition OFF.
- Measure:
Positive Lead Measurement / Action Negative Lead C1035A-6 Ground
Is the resistance less than 3 ohms?
Yes GO to B6 No INSPECT ground 100. INSPECT and REPAIR the circuit. If the circuit is good, GO to B7 - B6 CHECK FOR VOLTAGE AT THE BCMC (BODY CONTROL MODULE C) FUSESNOTE: The upfitter relays are internal to the BCMC and are non-serviceable.
- REMOVE and INSPECT each relay fuse for an open.
- If the fuse is open, REFER to the customer access wiring schematics to locate the faulty circuit.
- Ignition ON.
- If the fuse is good, turn the auxiliary switch for the circuit in question on.
- Measure:
Positive Lead Measurement / Action Negative Lead Upfitter Relay 1 Fuse 60 (25A) Ground Upfitter Relay 2 Fuse 61 (15A) Ground Upfitter Relay 3 Fuse 62 (10A) Ground Upfitter Relay 4 Fuse 63 (5A) Ground Upfitter Relay 5 Fuse 64 (5A) Ground Upfitter Relay 6 Fuse 65 (5A) Ground
Is the voltage greater than 11 volts?
Yes REFER to the customer access wiring schematics to locate the faulty circuit. No GO to B7 - B7 CHECK FOR CORRECT BCMC (BODY CONTROL MODULE C) OPERATION
- Disconnect and inspect all BCMC connectors.
- Repair:
- corrosion (install new connector or terminals - clean module pins)
- damaged or bent pins - install new terminals/pins
- pushed-out pins - install new pins as necessary
- Connect the BCMC connectors. Make sure they seat and latch correctly.
- Operate the system and determine if the concern is still present.
Is the concern still present?
Yes CHECK OASIS for any applicable service articles: TSB, GSB, SSM or FSA. If a service article exists for this concern, DISCONTINUE this test and FOLLOW the service article instructions. If no service articles address this concern, INSTALL a new BCMC. REFER to: Body Control Module C (BCMC) No The system is operating correctly at this time. The concern may have been caused by module connections. ADDRESS the root cause of any connector or pin issues.