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General Catalyst Monitor Operation

The catalyst monitor duration is 12 to 30 seconds, once per drive cycle. If the catalyst monitor conditions are met, the catalyst monitor may run and complete after all of the upstream HO2S functional tests are complete and the EVAP system is functional, with no stored DTCs; however, the catalyst monitor may run and complete before the downstream HO2S deceleration fuel shut off test is complete. In this case, the catalyst monitor inspection maintenance (I/M) readiness flag may indicate complete before the O2S I/M readiness flag indicates complete. If the catalyst monitor does not complete during a particular driving cycle, the already accumulated switch/signal data is retained in the keep alive memory (KAM) and is used during the next driving cycle to allow the catalyst monitor a better opportunity to complete.

Some vehicles that are part of the low emission vehicle (LEV) catalyst monitor phase in, monitor less than 100% of the catalyst volume. Often this is the first catalyst brick of the catalyst system. Partial volume monitoring is done on LEV and ultra low emission vehicle (ULEV) vehicles in order to meet the 1.75 emission standard. The rationale for this strategy is the catalyst nearest the engine deteriorates first, allowing the catalyst monitor to be more sensitive and illuminate the MIL correctly at lower emission standards.

Some applications use partial volume monitoring, where the rear HO2S is located after the first light off catalyst can or after the second catalyst can in a three can per bank system (a few applications placed the HO2S in the middle of the catalyst can, between the first and second bricks). For additional HO2S information, refer to the Heated Oxygen Sensor (HO2S) Monitor. 

Index ratios for ethanol (flex fuel) vehicles vary based on the changing concentration of alcohol in the fuel. The threshold to determine a concern typically increases as the percent of alcohol increases. For example, a threshold of 0.5 may be used at E10 (10% ethanol) and 0.9 may be used at E85 (85% ethanol). The thresholds are adjusted based on the percentage of alcohol in the fuel. Standard fuel may contain up to 10% ethanol.

The PCM calibration prevents the catalyst monitor from running on a new vehicle until 60 minutes of time has accumulated with the catalyst temperature greater than 426°C (800°F) or 483 km (300 miles) have accumulated. A replacement PCM or updated calibration does not prevent the catalyst monitor from running.

  1. The HO2S can be located in various configurations to monitor different kinds of exhaust systems. Inline engines and many V engines are monitored by their individual bank. A rear HO2S is used along with the front, fuel control universal HO2S for each bank. Two sensors are used on an inline engine and 4 sensors are used on a V engine. Some V engines have exhaust banks that combine into a single underbody catalyst. These systems are referred to as Y pipe systems. They use only one rear HO2S along with the 2 front, fuel control universal HO2S. The Y pipe system uses 3 sensors in all. For Y piped systems, the 2 front universal HO2S signals are combined by the PCM software to infer what the exhaust oxygen content would have been in front of the monitored catalyst. The inferred front exhaust oxygen content and the rear HO2S signal is then used to calculate the index ratio.
  2. The malfunction indicator lamp (MIL) is activated after the first concern is detected.

    When a concern is detected after a KAM reset, the MIL is activated after 2 consecutive key cycles.

G13711232Courtesy of FORD MOTOR CO.

Catalyst Efficiency Monitor