Front Subframe: Installation

NOTE: The steering column floor seal mounting surface must be cleaned using solvent before reinstallation.

Clean and inspect the steering column floor seal mounting surface before reinstallation.

Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

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NOTE: Make sure that the floor seal lip is fully wrapped around the carrier on the steering gear.

Install the new steering column floor seal.

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Partially raise the subframe and position it to the vehicle. Use the General Equipment: Transmission Jack

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On both sides. Install the new forward subframe bolts finger tight.

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1. Install the subframe brackets and the new rearward subframe bolts finger tight.
2. Install the new subframe bracket bolts finger tight.
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NOTE: Rear mounting location shown.

On both sides. Align index-mark made during removal.

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NOTE: Front mounting location shown.

On both sides. Align index-mark made during removal.

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On both sides. Tighten the forward subframe bolts.
Torque: 85 lb.ft (115 Nm)

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1. Tighten the bolts.
  Torque: Stage 1: 159 lb.ft (215 Nm) Stage 2: 120°
2. Tighten the bolts.
  Torque: 46 lb.ft (63 Nm)
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If equipped. Clip the wire harness retainers.

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If equipped. Clip the wire harness retainers.

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NOTE: 2.0L GTDI shown, others similar.

Install the new roll restrictor bolt.

Torque: 129 lb.ft (175 Nm)

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Install the exhaust support bracket bolts.
Torque: 18 lb.ft (25 Nm)

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Release the exhaust flexible pipe support.

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On both sides. Connect the lower ball joint to the wheel knuckle and install the new ball joint pinch bolt and nut.
Torque: 66 lb.ft (90 Nm)

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NOTE: Use the hex-holding feature to prevent the component from turning.

On both sides. Connect the tie rod end to the wheel knuckle and install the new tie rod end nut.

Torque: 35 lb.ft (48 Nm)

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NOTE: Use the hex-holding feature to prevent the component from turning.

On both sides. Position the stabilizer bar links and install the new stabilizer bar link lower nut.

Torque: 85 lb.ft (115 Nm)

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On both sides. Install the front outer side member with new bolts.
Torque: 30 lb.ft (40 Nm)

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Install the subframe support bracket bolts.
Torque: 22 lb.ft (30 Nm)

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Install the front bumper cover. Refer to: Front Bumper Cover
Install the underbody shield and the retainers.
Torque: 22 lb.in (2.5 Nm)

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Install the underbody shields and the retainers.
Torque: 22 lb.in (2.5 Nm)

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Position the steering shaft coupler and install the new steering shaft coupler bolt.
Torque: 46 lb.ft (63 Nm)

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Remove the holding device.

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Install the underbody shield and the retainers.
Torque: 13 lb.in (1.5 Nm)

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Install the fender splash shield. Refer to: Fender Splash Shield
Install the wheels and tires. Refer to: Wheel and Tire
Connect the battery ground cable. Refer to: Battery Disconnect and Connect
Check and if necessary adjust front toe. Refer to: Front Toe Adjustment