Inverter System Controller [SOBDMC]: Installation
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NOTE: Use only a lint free cloth.
Clean and inspect the ISC gasket, replace if necessary.
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NOTE: Use only a lint free cloth.
Inspect and clean the inside of the transmission cavity of any debris or fluid. Install the ISC gasket.
- Install the special tools. Use Special Service Tool: 307-805 Alignment Pins (2).
- Install the ISC and remove the special tools. Use Special Service Tool: 307-805 Alignment Pins (2).
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- Install the ISC bolts.
Torque: 106 lb.in (12 Nm)
- Install the ISC studbolts.
Torque: 106 lb.in (12 Nm)
- Install the ISC bolts.
- Install the high-voltage terminal bolts.
Torque: 106 lb.in (12 Nm)
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NOTE: Use a lint free cloth.
Clean and inspect the ISC side cover and gasket, replace the ISC side cover if necessary.
- Install the ISC side cover and bolts.
Torque: 93 lb.in (10.5 Nm)
- Connect the high-voltage cable to the ISC and tighten the retainer.
Torque: 97 lb.in (11 Nm)
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NOTE: When connecting the coolant tube, push-click-pull on the coolant tube to ensure proper connection.
Connect the coolant tube.
- Connect the wiring harness retainer.
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NOTE: Be careful not to get residual coolant in the open ISC connectors.
Position back the coolant tube and install the bolts.
Torque: 71 lb.in (8 Nm)
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NOTE: When connecting the coolant tubes, push-click-pull on the coolant tubes to ensure proper connection.
Connect the coolant tubes.
- Install the air cleaner bracket and the bolts.
Torque: 97 lb.in (11 Nm)
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- Install the air cleaner bracket and the bolts.
Torque: 97 lb.in (11 Nm)
- Connect the radiator hose.
- Lubricate the new EGR cooler O-rings with a small amount of engine oil.
Material: Engine Oil - SAE 0W-20 - Synthetic Blend Motor Oil / XO-0W20-Q1SP (WSS-M2C947-B1)
- Install the EGR valve assembly and hand tighten the bolts.
- Install the EGR assembly mounting bolt.
Torque: 89 lb.in (10 Nm)
- Tighten the EGR assembly bolts in the sequence shown.
Torque: 1: 89 lb.in (10 Nm) | 2: 89 lb.in (10 Nm) | 3: 18 lb.ft (25 Nm)
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- Install the new gasket.
- Hand tighten them at this stage.
- Tighten the bolts in the sequence shown.
Torque: 1: 89 lb.in (10 Nm) | 2: 18 lb.ft (24 Nm) | 1: 18 lb.ft (24 Nm)
- Connect the engine coolant hoses.
- Install the fuel hose bracket and the nut.
Torque: 89 lb.in (10 Nm)
- Position back the transducer and install the bolt.
Torque: 89 lb.in (10 Nm)
- Connect the electrical connectors.
- Install the intake manifold. Refer to: Intake Manifold .
- Install the air cleaner. Refer to: Air Cleaner .
- Install the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .
- Connect the vehicle high-voltage electrical system.
- Fill the engine cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
- Fill and bleed the Electric Powertrain Cooling System. Refer to: Cooling System Filling and Bleeding .
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NOTE: This step is only necessary when installing a new component.
Upload the module information from the diagnostic tool to the module using the Programmable Modules Installation routine. Use the General Equipment: Ford Diagnostic Equipment
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NOTE: This step is only necessary when installing a new component.
If the ISC was replaced, perform the Transmission Strategy Download. Refer to: Transmission Strategy Download .
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NOTE: This step is only necessary when installing a new component.
If the ISC was replaced, perform the Module Initialization procedure. Refer to: Anti-Theft Key Programming - Scan Tool .