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Frame Members-Rear Frame Section: Installation

WARNING: This page is about a different car, the 2022 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.

Rear Tow Module Section 

  1. Refer to: Joining Techniques
  2. NOTE: Verify dimensional accuracy before  performing any welding operations.

    Install the new rear tow module frame section into the mid rear section of the frame and tack weld the frame rails. Refer to: Body And Frame

    Use the General Equipment: MIG/MAG Welding Equipment

    GFD676130Courtesy of FORD MOTOR COMPANY
  3. Perform a final measurement, then final weld the new rear tow module section to the mid rear section on all overlap joints on both sides. Use the General Equipment: MIG/MAG Welding Equipment
    GFD676131Courtesy of FORD MOTOR COMPANY
  4. Metal finish the joint area typical metal finishing techniques.
  5. Position the upper and lower reinforcements and clamp in place on both sides. Use the General Equipment: Locking Pliers
    GFD676132Courtesy of FORD MOTOR COMPANY
  6. NOTE: Reinforcement welds skip over frame rail joint.

    Weld the upper and lower reinforcements to the outer mid rear and rear frame section LH and RH sides.

    GFD676133Courtesy of FORD MOTOR COMPANY
  7. NOTE: Reinforcement welds skip over frame rail joint and do not go around the frame rail inboard corners.

    Weld the upper and lower reinforcements to the inner mid rear and rear frame section LH and RH sides.

    GFD676134Courtesy of FORD MOTOR COMPANY

    Mid Rear Frame Section 

  8. With the help of an assistant, position the new mid rear frame section into place on the vehicle.
    GFD676135Courtesy of FORD MOTOR COMPANY
  9. Verify dimensional accuracy before  performing any welding operations. Refer to: Body And Frame .
  10. Support the new section, and loosely clamp the replacement section in a preliminary position.

    • Verify correct dimensions, then solid weld the new section to the original on all overlap joints. Refer to: Body And Frame . Refer to: Joining Techniques

      Use the General Equipment: MIG/MAG Welding Equipment

    GFD676136Courtesy of FORD MOTOR COMPANY

    All Vehicles 

  11. Metal finish the joint area typical metal finishing techniques.
  12. Refinish using a Ford approved paint system.
  13. Restore corrosion protection. Refer to: Corrosion Prevention
  14. NOTE: To avoid damage to the spare tire winch when installing the spare tire, DO NOT exceed 200 RPM if using power tool equipment.

    Install the following items:

    1. Refer to: Fuel Tank Filler Pipe .
    2. Refer to: Muffler and Tailpipe .
    3. Refer to: Spring . Refer to: Rear Shock Absorber .
    4. Refer to: Rear Shock Absorber .
    5. Refer to: Pickup Bed .
    6. Refer to: Rear Bumper .