Power Transfer Unit

WARNING: This page is about a different car, the 2024 Ford Maverick. However, it is still accessible from the selected car via links, so may be relevant.

For information on Ford Color Coded Illustrations refer to OEM COLOR CODING

NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

Install the PTU heat shield.

Torque

: 10 Nm

Courtesy of FORD MOTOR COMPANY
NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

Install the PTU temperature sensor harness bracket.

Torque

: 11 Nm

Courtesy of FORD MOTOR COMPANY
Install the new PTU to transmission compression seal.

Courtesy of FORD MOTOR COMPANY
Install the PTU and mounting bolts.
Torque

: 103 Nm

Courtesy of FORD MOTOR COMPANY
Install the new PTU bolts.
Torque

: 103 Nm

Courtesy of FORD MOTOR COMPANY
Install the PTU support bracket and bolts.
Torque

: 48 Nm

Courtesy of FORD MOTOR COMPANY
Install the vent hose retainer.

Courtesy of FORD MOTOR COMPANY
NOTE: The PTU vent hose should be replaced whenever a new PTU is installed.

Connect the PTU vent hose.

Courtesy of FORD MOTOR COMPANY
Connect the PTU temperature sensor. Connect the actuator motor connectors and retainers.

Courtesy of FORD MOTOR COMPANY
Install the intermediate shaft. Refer to: Intermediate Shaft .
NOTE: Make sure that the installation marks are aligned.

Courtesy of FORD MOTOR COMPANY
Install new PTU flange bolts.
Torque

: 35 Nm

Courtesy of FORD MOTOR COMPANY
Install the catalytic converter. Refer to: Catalytic Converter - AWD .
Install the front subframe. Refer to: FRONT SUBFRAME .
Fill the PTU. Refer to: Power Transfer Unit Draining and Filling .