Common Specifications & Procedures

EXPEDITION COMMON SPECIFICATIONS & PROCEDURES

System			Specification/Procedure
Air Conditioning
Service			SPECIFICATIONS
	Torque		Refer to the specific component in REMOVAL AND INSTALLATION
Axle Nut/Hub Nut
Torque			184 lb.ft (250 Nm)
Battery
SPECIFICATIONS
Brakes
Bleeding Sequence			RR, LR, RF, LF Brake System Pressure Bleeding .
Disc Brakes
	Front w/Torque		Refer to the specific component in REMOVAL AND INSTALLATION
	Rear w/Torque		Refer to the specific component in REMOVAL AND INSTALLATION .
Charging
Generator w/Torque
		Generator Stud Nut	35 lb.ft (47 Nm)
		Generator Bolt	35 lb.ft (47 Nm)
		Generator Stud Bolt	71 lb.in (8 Nm)
Drive Belts
Adjustment			Accessory Drive Belt
Belt Routing			Accessory Drive - Component Location
Engine Cooling
General Service Specifications			SPECIFICATIONS
Pressure Relief Cap Pressure			145 kPa (21 psi)
Thermostat R & I			Thermostat
Water Pump R & I			Coolant Pump .
Engine Mechanical
Compression 10.5:1			SPECIFICATIONS
Oil pressure @ 1, 500 rpm with engine at normal operating temperature (High mode)			30.0 psi (206.8 kPa)
Oil pressure @ 1, 500 rpm with engine at normal operating temperature (Low mode)			20.0 psi (138 kPa)
Overhaul			SPECIFICATIONS
Torque			Refer to the specific component in REMOVAL AND INSTALLATION
Fluid Specifications			See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or meant." button.
Flywheel/Flex Plate Torque
For tightening sequence refer to Flexplate 59 Ft. Lbs. (80 Nm)
Fuel System
Fuel Filter Location			The system contains 3 to 5 filtering or screening devices. The fuel intake filter or screen is a fine nylon mesh filter mounted on the intake side of the fuel pump. It is part of the assembly and cannot be repaired separately. The filter/screen at the fuel rail port of the injectors is part of the fuel injector assembly and cannot be repaired separately The filter/screen at fuel inlet side of the fuel pressure regulator is part of the regulator assembly and cannot be repaired separately. The fuel filter assembly is located between the fuel pump and injectors. This filter may be a lifetime fuel filter located in the fuel pump assembly or an external 3 port inline filter that allows clean fuel to return to the fuel tank. A new filter may be installed for the external filter. The fuel filter sock is located on the fuel pump assembly between the reservoir and the fuel tank. The fuel filter sock is located on the fuel pump assembly between the reservoir and the fuel tank.
Fuel Filter R & I			Fuel Filter
Pressure Release Procedure			Fuel System Pressure Release
Pressure Specification			SPECIFICATIONS
Fuel Pressure Test Procedure			Fuel System Pressure Check .
Ignition
Ignition Wires			Engine has coil-on-plug ignition.
	Firing Order & Cylinder Identification 1-4-2-5-3-6
Spark Plugs
Type			DYFS-12Y-PT
Gap			0.030 in (.75 mm)
Torque			133 lb.in (15 Nm)
Starting
Starter w/Torque			35 lb.ft (48 Nm)
Wheel Alignment
Adjustment Specifications			SPECIFICATIONS
Torque			GENERAL PROCEDURES
Wheel & Tire
Wheel Lug Nut Torque			150 Ft. Lbs. (204 Nm)