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Installation Procedure

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Battery Positive Cable Fuse Nut
    GM1824555Courtesy of GENERAL MOTORS CORP.
  1. Install the battery positive cable fuse to the generator control module.
  2. Loosely install the battery positive cable fuse nut.
    3. Fig 2: Positive Battery Cable Nut And Bolt
    GM1831557Courtesy of GENERAL MOTORS CORP.
  3. Install the 12-volt positive battery cable to the generator control module.
    4. NOTE: Refer to Fastener Notice .
  4. Install the 12-volt positive battery cable bolt (2) to the generator control module.

    Tighten:  Tighten the bolt to 10 N.m (89 lb in).

  5. Install the 12-volt positive battery cable nut (1) to the generator control module.

    Tighten:  Tighten the fuse and 12-volt positive battery cable nuts to 10 N.m (89 lb in).

    6. Fig 3: Generator Control Module Cover Bolts And Cover
    GM1816289Courtesy of GENERAL MOTORS CORP.
  6. Install the generator control module cover and bolts.

    Tighten:  Tighten the bolts to 10 N.m (89 lb in).

    7. Fig 4: Engine Wiring Harness Electrical Connectors
    GM1816292Courtesy of GENERAL MOTORS CORP.
  7. Connect the 2 engine wiring harness electrical connectors (1) to the generator control module.
    8. Fig 5: 3-Phase Voltage Cable Bracket And Bolt
    GM1810869Courtesy of GENERAL MOTORS CORP.
  8. Install the generator control module 3-phase cable bracket bolt at the tie bar.
    9. Fig 6: Generator Control Module Bracket, Bolts And Stud
    GM1815938Courtesy of GENERAL MOTORS CORP.
  9. Install the generator control module bracket.
  10. Install the generator control module bracket bolts and stud.

    Tighten:  Tighten the bolts/stud to 10 N.m (89 lb in).

    11. Fig 7: Battery Hold Down Bracket And Retainers
    GM1813962Courtesy of GENERAL MOTORS CORP.
  11. Install the battery hold down retainer (5).
  12. Install the battery hold down bracket nuts (1, 4).

    Tighten:  Tighten the nuts to 10 N.m (89 lb in).

  13. Install the wiring harness relay block bracket (2) and nut (3).

    Tighten:  Tighten the nut to 10 N.m (89 lb in).

    14. Fig 8: Bracket And Nut
    GM1816288Courtesy of GENERAL MOTORS CORP.
  14. Install the positive battery cable bracket (2) to the stud.
  15. Install the air conditioning compressor and condenser line nut (1) to the generator control module bracket stud.

    Tighten:  Tighten the nut to 20 N.m (15 lb ft).

    16. Fig 9: Identifying Forward Lamp Wiring Harness Electrical Connector
    GM1813958Courtesy of GENERAL MOTORS CORP.
  16. Install the forward lamp wiring harness electrical connector (1) to the positive battery cable bracket.
    17. Fig 10: UBEC Bracket And Bolts
    GM1814038Courtesy of GENERAL MOTORS CORP.
  17. Install the UBEC bracket, align the locator pin (2) with the hole in the battery tray.
  18. Install the UBEC bracket and bolts (1).

    Tighten:  Tighten the bolts to 9 N.m (80 lb in).

    19. Fig 11: Clips And Bolts
    GM1820891Courtesy of GENERAL MOTORS CORP.
  19. Install the 12-volt positive battery cable clips (4) to the UBEC bracket.
  20. Install the 12-volt positive battery cable clip (3) to the positive battery cable bracket.
    21. Fig 12: Forward Lamp Wiring Harness Electrical Connector And UBEC Electrical Connector
    GM1814033Courtesy of GENERAL MOTORS CORP.
  21. Position and install the body wiring harness UBEC electrical connector (1) to the UBEC bracket.
    22. Fig 13: View Of Clip And UBEC Connector
    GM1814036Courtesy of GENERAL MOTORS CORP.
  22. Position and install the engine wiring harness UBEC electrical connector (1) to the UBEC bracket.
  23. Install the engine wiring harness clip (2) to the battery tray.
    24. Fig 14: Forward Lamp Wiring Harness Clips And Ubec Electrical Connector
    GM1814035Courtesy of GENERAL MOTORS CORP.
  24. Position and install the forward lamp wiring harness UBEC electrical connector (1) to the UBEC bracket.
  25. Install the forward lamp wiring harness clips (2) to the positive battery cable bracket.
    26. Fig 15: Underhood Bussed Electrical Center (UBEC)
    GM1814045Courtesy of GENERAL MOTORS CORP.
  26. Install the UBEC.
  27. Tighten the UBEC bolts (2).

    Tighten:  Tighten the bolts to 4 N.m (35 lb in).

  28. Install the UBEC cover (1).
    29. Fig 16: View Of Engine Wiring Harness Auxiliary Bussed Electrical Center (BEC)
    GM1813960Courtesy of GENERAL MOTORS CORP.
  29. Position and install the engine wiring harness auxiliary BEC (1) to the wiring harness relay block bracket.
  30. Install the engine wiring harness clip (2) to the positive battery cable bracket.
  31. Connect the hybrid battery. Refer to Hybrid Battery Service Disconnect/Connect .
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