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Home >> GMC >> 2023 >> Canyon AT4 >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls And Fuel - 2.7L - Repair Instructions >> Repair Instructions >> Fuel Tank Replacement >> Removal Procedure
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Removal Procedure

  1. Relieve the fuel system pressure. Fuel Pressure Relief 
  2. Drain the fuel tank. Fuel Tank Draining 
  3. Raise and support the vehicle. Lifting and Jacking the Vehicle
  4. GM6186602Courtesy of GENERAL MOTORS COMPANY

    Chassis Front Wiring Harness Ground Bolt (1) - Remove

  5. Reposition the chassis front wiring harness ground (2).
  6. GM6139241Courtesy of GENERAL MOTORS COMPANY

    Fuel Tank Filler Hose Clamp (1) - Loosen

  7. Fuel Tank Filler Hose (2) - Remove
  8. GM6139237Courtesy of GENERAL MOTORS COMPANY

    Disengage the evaporative emission canister filter pipe retainer (1).

  9. Fuel Feed Hose (2) - Disconnect - Plastic Collar Quick Connect Fitting Service 
  10. Evaporative Emission Canister Filter Pipe (3) - Disconnect - Plastic Collar Quick Connect Fitting Service 
  11. GM6139242Courtesy of GENERAL MOTORS COMPANY

    Place a suitable adjustable jack under the fuel tank.

  12. Fuel Tank Strap Bolt (1) - Remove [2x]
  13. Fuel Tank Strap (2) - Remove [2x]
  14. GM6139238Courtesy of GENERAL MOTORS COMPANY

    Lower the fuel tank, allowing clearance to access connections at the top of the tank.

  15. Disconnect the electrical connector. (1)
  16. GM6139239Courtesy of GENERAL MOTORS COMPANY

    Evaporative Emission Canister Vent Hose (1) - Disconnect - Plastic Collar Quick Connect Fitting Service 

  17. Disconnect the electrical connectors. (2)
  18. Wiring Harness Clip (3) - Disengage [2x]
  19. Wiring Harness (4) - Reposition
  20. GM6139243Courtesy of GENERAL MOTORS COMPANY

    Fuel Tank (1) - Remove

  21. Remove the jack.
  22. GM6140192Courtesy of GENERAL MOTORS COMPANY

    Fuel Tank Filler Hose Clamp (1) - Loosen

  23. Fuel Tank Filler Hose (2) - Remove
  24. GM6139244Courtesy of GENERAL MOTORS COMPANY

    Fuel Tank Shield Retainer (1) - Remove [5x]

  25. Fuel Tank Heat Shield (2) - Remove
  26. GM6139245Courtesy of GENERAL MOTORS COMPANY

    Fuel Tank Shield Retainer (1) - Remove [4x]

  27. Fuel Tank Shield (2) - Remove [2x]
  28. GM6139247Courtesy of GENERAL MOTORS COMPANY

    Evaporative Emission Canister Vent Hose (1) - Disconnect [2x] - Plastic Collar Quick Connect Fitting Service 

  29. Evaporative Emission Canister Vent Hose (1) @ Fuel Feed Hose Clip (2) - Disengage [2x]
  30. Evaporative Emission Canister Vent Hose (1) @ Fuel Feed and Return Hose Clip (3) - Disengage [2x]
  31. Evaporative Emission Canister Vent Hose (1) - Remove
  32. GM6139248Courtesy of GENERAL MOTORS COMPANY

    Fuel Feed Hose (1) - Disconnect - Plastic Collar Quick Connect Fitting Service 

  33. Fuel Feed Hose (1) @ Fuel Feed and Return Hose Clip (2) - Disengage [2x]
  34. Fuel Feed Hose (1) - Remove
  35. GM6139250Courtesy of GENERAL MOTORS COMPANY

    Fuel Sender Retainer (1) - Remove - use CH-45722  Fuel Sender Lock Ring Wrench (2)

  36. GM6139251Courtesy of GENERAL MOTORS COMPANY

    Fuel Tank Fuel Pump Module (1) - Remove

  37. Fuel Sender Gasket (2) - Remove and DISCARD