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Home >> Honda >> 2005 >> Insight Automatic CVT >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Continuously Variable Automatic Transmission (CVT) >> End Cover/Intermediate Housing >> Control Shaft Removal/Installation
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Control Shaft Removal/Installation

  1. Remove the transmission range switch from the control shaft.
  2. Remove the bolt (A) and lock washer (B).
    Fig 1: Identifying Loosening Torque Of Lock Washer Bolt
    G03682115Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Remove the control lever (C) from the control shaft (D).
  4. Remove the control shaft assembly from the transmission housing (E).
  5. Inspect the oil seal (F), and replace it if it is worn or damaged.
  6. Inspect the end of the control shaft tips together for squeeze. If the end of the control shaft is squeezed, worn or damaged, replace the control shaft assembly.
  7. Install the control shaft assembly in the transmission housing.
  8. Install the control lever to the control shaft.
  9. Install and tighten the bolt with the new lock washer, then bend the lock tab of the lock washer.
    NOTE: Do not install the transmission range switch, install it after installing the end cover in the transmission assembly.