Transfer Gear (Hypoid Gear) Backlash Measurement

WARNING: This page is about a different variant/trim than selected.

Remove the transfer assembly (see TRANSFER ASSEMBLY REMOVAL ).
Set a dial indicator (A) on the companion flange (B) as shown below.

Fig 1: Setting Dial Indicator On Companion Flange
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Measure the transfer gear backlash.
Standard: 0.06-0.16 mm (0.002-0.006 in.)

Total Starting Torque Measurement

Rotate the companion flange several times to seat the tapered roller bearings.
Securely clamp the transfer assembly in a bench vise with wood blocks.
Standard: 2.16-3.57 N.m (22.0-36.4 kgf.cm, 19.1-31.6 lbf.in)

Fig 2: Measuring Transfer Gear Backlash
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Measure the starting torque (companion flange side) using a beam-type torque wrench.