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Special Tools Required

  1. Remove the transfer holder assembly (A) from the transfer housing (B), then remove the dowel pin (C) and O-ring (D).
    Fig 1: Identifying Transfer Holder Assembly, Transfer Housing, Dowel Pin & O-Ring
    G05449558Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Cut the locking tab of the transfer output shaft locknut using a chisel. Keep all of the chiseled particles out of the transfer output shaft.
    Fig 2: Cutting Locking Tab Of Transfer Output Shaft Locknut With Chisel
    G05449559Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Securely clamp the transfer housing (A) in a beach vise (B) with wood blocks.
    Fig 3: Identifying Transfer Housing & Beach Vise
    G05449560Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Install the holder handle (C) and companion flange holder (D) on the companion flange, then loosen the transfer output shaft locknut.
  5. Remove the holder handle and companion flange holder from the companion flange.
  6. Remove the transfer output shaft locknut (A), conical spring washer (B), back-up ring (C), O-ring (D), and companion flange (E).
    Fig 4: Identifying Transfer Output Shaft Locknut, Conical Spring Washer, Back-Up Ring & O-Ring
    G05449561Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Remove the transfer output shaft (A), then remove the transfer spacer (B) from the transfer output shaft.
    Fig 5: Identifying Transfer Output Shaft & Transfer Spacer
    G05449562Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Remove the oil seal (A) and the 50 mm tapered roller bearing (B) from the transfer housing (C).
    Fig 6: Identifying Oil Seal, Roller Bearing & Transfer Housing
    G05449563Courtesy of AMERICAN HONDA MOTOR CO., INC.