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Inspection Procedure

WARNING: This page is about a different car, the 2007 Toyota Tacoma. However, it is still accessible from the selected car via links, so may be relevant.
  1. CHECK HARNESS AND CONNECTOR (ECM - BATTERY) 
    1. Turn the ignition switch OFF.
    2. Disconnect the E7 ECM connector.
    3. Turn the ignition switch to the ON position.
    4. Measure the voltage according to the value(s) in TESTER CONNECTION SPECIFIED CONDITION .

      Standard Voltage 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester connection Clutch Pedal condition Specification
      D (E7-21) - Body ground Depressed Below 1 V
      D (E7-21) - Body ground Released 10 to 14 V
    5. Reconnect the ECM connector.

    OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE 

    Fig 1: Disconnecting E7 ECM Connector
    G04412409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: Go to Next Step 

  2. INSPECT CLUTCH SWITCH ASSEMBLY 
    1. Turn the ignition switch off.
    2. Disconnect the clutch switch C14 connector.
    3. Measure the resistance according to the value(s) in TESTER CONNECTION SPECIFIED CONDITION .

      Standard Resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester connection Clutch Pedal condition Specification
      C14-1 - C14-2 Switch pin free (Clutch pedal depressed) 10 kΩ or higher
      C14-1 - C14-2 Switch pin pushed in (Clutch pedal released) Below 1 Ω
      Fig 2: Identifying Clutch Switch Connector Terminals
      G04412410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Reconnect the clutch switch connector.

    NG: REPLACE CLUTCH SWITCH ASSEMBLY 

    OK: Go to Next Step 

  3. CHECK HARNESS AND CONNECTOR (CLUTCH SWITCH ASSEMBLY - BODY GROUND) 
    1. Disconnect the E7 ECM connector.
    2. Disconnect the C14 clutch switch connector.
    3. Measure the resistance according to the value(s) in TESTER CONNECTION SPECIFIED CONDITION .

      Standard Resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester connection Clutch Pedal condition Specification
      C14-2 - Body ground Always 10 kΩ or higher
      C14-2 - D (E7-21) Always Below 1 Ω
    4. Reconnect the clutch switch connector.
    5. Reconnect the ECM connector.

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR (CLUTCH SWITCH ASSEMBLY - ECM) 

    Fig 3: Disconnecting E7 ECM Connector Terminals & C14 Clutch Switch Connector Terminals
    G04412411Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: CHECK AND REPAIR HARNESS OR CONNECTOR (CLUTCH SWITCH ASSEMBLY - BATTERY)