Fuel Pump Circuit Troubleshooting
If you suspect a problem with the fuel pump, check that the fuel pump actually runs; when it is on, you will hear some noise if you listen to the fuel fill port with the fuel fill cap removed. The fuel pump should run for 2 seconds when the ignition switch is first turned on. If the fuel pump does not make noise, check as follows:
- Turn the ignition switch OFF.
- Remove the left kick panel (see TRIM REMOVAL/INSTALLATION - DOOR AREAS ), then remove PGM-FI main relay 2 (FUEL PUMP) (A) from the underdash fuse/relay box.
- Turn the ignition switch ON (II).
- Measure voltage between PGM-FI main relay 2 (FUEL PUMP) 4P connector terminal No. 3 and body ground.Fig 2: Measuring Voltage Between PGM-FI Main Relay 2 (Fuel Pump) 4P Connector Terminal No. 3 And Body Ground
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Is there battery voltage?
- YES - Go to step 5.
- NO
-
- Replace PGM-FI main relay 1 (Fl MAIN).
- If needed, replace the underdash fuse/relay box.
- Measure voltage between PGM-FI main relay 2 (FUEL PUMP) 4P connector terminal No. 1 and body ground.Fig 3: Measuring Voltage Between PGM-FI Main Relay 2 (Fuel Pump) 4P Connector Terminal No. 1 And Body Ground
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Is there battery voltage?
- YES - Go to step 6.
- NO
-
- Check the No. 19 FUEL PUMP (15 A) fuse in the underdash fuse/relay box.
- If needed, replace the underdash fuse/relay box.
- Turn the ignition switch OFF.
- Connect PGM-FI main relay 2 (FUEL PUMP) 4P connector terminal No. 4 to body ground with a jumper wire.
- Jump the SCS line with the HDS.
- Disconnect PCM connector A (44P).
- Check for continuity between body ground and PCM connector terminal All.
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Is there continuity?
- YES - Go to step 11.
- NO - Repair open in the wire between PGM-FI main relay 2 (FUEL PUMP) and the PCM (A11 ).
- Reinstall PGM-FI main relay 2 (FUEL PUMP).
- Connect PCM connector terminal A6 to body ground with a jumper wire.
- Turn the ignition switch ON (II).
- Measure voltage between PCM connector terminal A11 and body ground.
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Is there battery voltage?
- YES - Go to step 15.
- NO - Replace PGM-FI main relay 2 (FUEL PUMP).
- Turn the ignition switch OFF.
- Reconnect PCM connector A (44P).
- Exit the SCS mode with the HDS.
- Turn the ignition switch OFF.
- Turn the ignition switch ON (II), and measure voltage between underdash fuse/relay box 39P connector terminal No. 3 and body ground within 2 seconds.Fig 8: Measuring Voltage Between underdash Fuse/Relay Box 39P Connector Terminal No. 3 And Body Ground Within 2 Seconds
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Is there battery voltage?
- YES - Update the PCM if it does not have the latest software, or substitute a known-good PCM (see PCM UPDATING AND SUBSTITUTION FOR TESTING ), then recheck. If the symptom/ indication goes away with a known-good PCM, replace the original PCM (see PCM REPLACEMENT ).
- NO - Go to step 20.
- Turn the ignition switch OFF.
- Remove the rear-seat back (see REAR SEAT-BACK REMOVAL/INSTALLATION ).
- Remove the access panel from the floor.
- Turn the ignition switch ON (II), and measure voltage between fuel pump 5P connector terminal No. 5 and body ground within 2 seconds.
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Is there battery voltage?
- YES - Go to step 28.
- NO - Go to step 24.
- Turn the ignition switch OFF.
- Remove PGM-FI main relay 2 (FUEL PUMP),
- Connect PGM-FI main relay 2 (FUEL PUMP) 4P connector terminals No. 1 and No. 2 with a jumper wire.
- Turn the ignition switch ON (II), and measure voltage between fuel pump 5P connector terminal No. 5 and body ground within 2 seconds.
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Is there battery voltage?
- YES - Replace PGM-FI main relay 2 (FUEL PUMP).
- NO - Repair open in the wire between PGM-FI main relay 2 (FUEL PUMP) and the fuel pump 5P connector.
- Turn the ignition switch OFF.
- Check for continuity between fuel pump 5P connector terminal No. 4 and body ground.
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Is there continuity?
- YES - Replace the fuel pump.
- NO - Repair open in the wire between the fuel pump 5P connector and G502.