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Piston, Pin, and Connecting Rod Replacement: Inspection

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NOTE: Inspect the piston, the piston pin, and the connecting rod when they are at room temperature.
  1. Measure the diameter of the piston pin.

    Piston Pin Diameter 

    Standard (New): 21.962-21.965 mm (0.86464-0.86476 in) 

    Service Limit: 21.954 mm (0.86433 in) 

    Fig 1: Measuring Diameter Of Piston Pin
    G06966464Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Zero the gauge (A) to the piston pin diameter.
    Fig 2: Making Gauge Reading To Zero On Piston Pin Diameter
    G06966465Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Check the difference between the piston pin diameter and the piston pin hole diameter on the piston.

    Piston Pin-to-Piston Clearance 

    Standard (New): -0.0050-0.0010 mm (-0.000197-0.000039 in) 

    Service Limit: 0.004 mm (0.00016 in) 

    Fig 3: Checking Difference Between Piston Pin Diameter And Piston Pin Hole Diameter On Piston
    G06966466Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Measure the piston pin-to-connecting rod clearance.

    Piston Pin-to-Connecting Rod Clearance 

    Standard (New): 0.005-0.014 mm (0.00020-0.00055 in) 

    Service Limit: 0.019 mm (0.00075 in) 

    Fig 4: Measuring Piston Pin-To-Connecting Rod Clearance
    G06966467Courtesy of AMERICAN HONDA MOTOR CO., INC.