Alternator Reassembly
- If you removed the pulley, put the rotor in the drive end housing, then tighten its locknut to 110 N.m (11.2 kgf.m, 81.0 lbf.ft).
- Remove any grease or any oil from the slip rings.
- Install the voltage regulator/brush holder assembly and rectifier on the rear housing.
- Install the stator on the rear housing.
- Push the brushes (A) in, then insert a pin or drill bit (B) (about 1.8 mm (0.07 in.) diameter) to hold them there.
Courtesy of AMERICAN HONDA MOTOR CO., INC.
- Heat the rear bearing seat with a heat gun until the rear housing reaches (129-140°F, 50-60°C).
- Put the rear housing assembly (A) and drive end housing/rotor assembly (B) together, tighten the four through bolts (C).
Courtesy of AMERICAN HONDA MOTOR CO., INC.
- Pull out the pin.
Courtesy of AMERICAN HONDA MOTOR CO., INC.
- After assembling the alternator, turn the pulley by hand to make sure the rotor turns smoothly and without noise.
- Install the alternator (see ALTERNATOR REMOVAL AND INSTALLATION
) and drive belt (see DRIVE BELT INSPECTION
).