Removal and Installation
NOTE:
Where icon is shown for further information continue to the information below.
- Although a numbered sequence is shown, these "*1" indicated parts are separate components. If removal or replacement of one of the components is needed, it is not necessary to remove the other.
- Due to the high temperatures of the exhaust system, the exhaust nut, studs and bolts may seize preventing easy removal. If you encounter a seized condition, do the following.
- Apply rust penetrant to the nut/stud or bolt.
- Allow the penetrant to sit. The amount of time may vary.
- Lightly tap the nut/stud or bolt with a hammer.
- Slowly loosen the nut or bolt.
- If the nut or bolt still will not loosed, repeat steps
to
.
Under-Floor TWC*1
| Detailed information, notes and precautions | |
| Torque: N.m (kgf.m, lbf.ft) | |
| Replace |
Front Bank (Bank 2)*1
| Detailed information, notes and precautions | |
| Torque: N.m (kgf.m, lbf.ft) | |
| Replace |
Rear Bank (Bank 1)*1
| Detailed information, notes and precautions | |
| Torque: N.m (kgf.m, lbf.ft) | |
| Replace |
Under-Floor TWC
- Engine Undercover - Remove
- Transmission Undercover - Remove
- Front Subframe Stiffener Plate - Remove
- Front Secondary HO2S (Sensor 2) - Remove
- Under-Floor TWC Assembly - Remove
- Under-Floor TWC Cover - Remove (if needed)
- Mounting Rubber - Remove (If needed)
Note for installation
Make sure the direction of the mounting rubber (A) is as shown.
- All Removed Parts - Install
1. Install the parts in the reverse order of removal.
Front Bank (Bank 2)
- Engine Cover - Remove
- EGR Pipe A - Remove
- Front A/F Sensor (Sensor 1) - Remove
- Under-Floor TWC - Remove
- Front WU-TWC Bracket - Remove
Note for installation
- Before installing the WU-TWC bracket, confirm the bolts and nuts fixing the WU-TWC to the cylinder head are tightened to the specified torque.
- Tighten the WU-TWC bracket mounting bolts in the numbered sequence shown.
- A/C Condenser Fan Shroud Assembly - Remove
- Front WU-TWC Assembly - Remove
NOTE: Carefully remove the front WU-TWC assembly.
- WU-TWC Cover - Remove (if needed)
Note for installation
Before installing the WU-TWC, install the WU-TWC covers.
- All Removed Parts - Install
1. Install the parts in the reverse order of removal.
Rear Bank (Bank 1)
- Stabilizer Link (Right Side) - Remove
- Under-Floor TWC - Remove
- Rear A/F Sensor (Sensor 1) - Remove
- Rear Secondary HO2S (Sensor 2) - Remove
- Rear WU-TWC Bracket - Remove
Note for installation
- Before installing the WU-TWC bracket, confirm the bolts and nuts fixing the WU-TWC to the cylinder head are tightened to the specified torque.
- Tighten the WU-TWC bracket mounting bolts in the numbered sequence shown.
- Rear WU-TWC - Remove
1. Remove the steering gearbox heat shield (A). 2. Remove the rear engine mount heat shield (A). 3. Remove the nuts (A), and move the WU-TWC (B) as shown. 4. Turn the WU-TWC (A), then take it out by turning it in the numbered sequence as shown. - WU-TWC Cover - Remove (if needed)
Note for installation
Before installing the WU-TWC, install the WU-TWC covers.
- All Removed Parts - Install
1. Install the parts in the reverse order of removal.