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Home >> Hummer >> 2004 >> H2 4D Utility Pickup >> Repair and Diagnosis >> External Pages >> Different car >> Section 249 (Engine Mechanical - 3.5L (Unit Repair)) >> Repair Instructions >> Piston, Connecting Rod, and Bearing Installation >> Connecting Rod Final Assembly Procedure
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Connecting Rod Final Assembly Procedure

WARNING: This page is about a different car, the 2002 Oldsmobile Aurora and 2001 Oldsmobile Aurora. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the connecting rod end cap on its original connecting rod making sure the bearing lock tangs are aligned on the same side of the rod.
    Fig 1: Installing Connecting Rod End Cap
    G01815405Courtesy of GENERAL MOTORS CORP.
    CAUTION: Refer to in FASTENER NOTICE .

    Important:  DO NOT reuse the old connecting rod bolts.

  2. Lubricate the NEW connecting rod bolts with engine oil and install in the connecting rod.

    Tighten 

    Tighten the NEW connecting rod bolts to 30 N.m (22 ft lbs).

  3. Loosen the connecting rod bolts until the torque reading is zero.
  4. Re-tighten the connecting rod bolts.
    1. 4.1. First Pass

      Tighten 

      Tighten the connecting rod bolts to 25 N.m (18 ft lbs).

    2. 4.2. Final Pass

      Tighten 

      Tighten the connecting rod bolts an additional 110 degrees using the J 36660-A. 

  5. Fig 2: Identifying J 36660
    G01815406Courtesy of GENERAL MOTORS CORP.
  6. During and after installation, check to make sure each piston is positioned properly in the correct cylinder. The locating arrow on the top of each piston (1) must be pointing toward the front of the engine.
  7. Fig 3: Locating Piston Markings
    G01815407Courtesy of GENERAL MOTORS CORP.
  8. Repeat these procedures for the remaining piston/connecting rod assemblies using the J 43032  in order to rotate the crankshaft.