Circuit/System Testing
- Ignition OFF, remove the Secondary Air Injection Pump Relay.
- Verify that a test lamp illuminates between the Secondary Air Injection Pump Relay switch B+ circuit terminal 30 and ground.
- If the test lamp does not illuminate, test the ignition circuit for an open/high resistance. If the circuit tests normal and the relay switch ignition circuit fuse is open, test the controlled output circuit terminal 87 for a short to ground. If the circuit tests normal replace the Secondary Air Injection Pump.
- Connect the J-36169-HD:
Fused Jumper with a 50 A fuse between the AIR pump relay switch B+ circuit terminal 30 and the controlled output circuit terminal 87. The Secondary Air Injection Pump should turn ON.
- If the Secondary Air Injection Pump does not activate, test the controlled output circuit, and the AIR pump ground circuit, for an open/high resistance. If the circuits test normal, test or replace the Secondary Air Injection Pump.
- Inspect the AIR system for the following conditions:
- Hoses/pipes for a restriction or blockage
- Hoses/pipes for being disconnected
- Plugged AIR pressure sensor port
- Damaged AIR injection check valve
- If a condition is located, repair as necessary.
- If a condition is not located, and the AIR pump operates with no pressure change, replace the Secondary Air Injection Pump.
- If all circuits test normal, replace the Secondary Air Injection Pump Relay.