LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Hyundai >> 1994 >> Excel Base, Standard >> Repair and Diagnosis >> Electrical >> Charging Systems >> Alternator & Regulator >> Bench Testing >> Brushes
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Bench Testing: Brushes

  1. Replace brushes if worn to limit line. See Fig 1. Replace all brush springs if any springs are damaged or corroded.
  2. To remove brushes from holder, unsolder pigtail from terminal. To replace, install brush and spring so that brush projects .079-.118" (2-3 mm) from brush holder. Solder pigtail to terminal.
Fig 1: Checking Brush Wear Limit
G93B00951Courtesy of HYUNDAI MOTOR SALES OF AMERICA