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Inspection Procedures

  1. CHECK OCV AND ECM CONNECTORS
    1. Thoroughly check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage

    Are all connectors good? 

    Yes: Go to next

    No: Repair or replace it.

  2. CHECK OCV RESISTANCE
    1. Turn ignition switch to OFF position and disconnect OCV connector.
    2. Measure resistance between terminals 1 and 2 of the OCV connector.
      Fig 1: Measuring Resistance Between Terminals 1 & 2 Of OCV Connector
      G00893226Courtesy of HYUNDAI MOTOR CO.
      • 6.9~7.9° at 20°C (68°F) 
    3. Inspect the signal waveform of the OCV using a Hi-scan (Pro).
    • Refer to  SIGNAL WAVEFORM   for more information. 

      Is resistance within specification? 

    Yes: Go to next

    No: Replace OCV.

  3. CHECK POWER TO OCV
    1. Turn ignition switch to ON position and measure voltage between terminal 1 of the OCV harness connector and chassis ground.
    Fig 2: Measuring Voltage Between Terminal 1 Of OCV Harness Connector & Chassis Ground
    G00893227Courtesy of HYUNDAI MOTOR CO.
    • Specification: approximately B+ 

      Is voltage within specification? 

    Yes: Go to next

    No: Repair open or short to chassis ground in harness.

  4. CHECK FOR SHORT TO POWER IN HARNESS
    1. Turn ignition switch to OFF position and disconnect ECM connector.
    2. Turn ignition switch to ON position.
    3. Measure voltage between terminal 2 of the OCV harness connector and chassis ground.
    Fig 3: Measuring Voltage Between Terminal 2 Of OCV Harness Connector & Chassis Ground
    G00893228Courtesy of HYUNDAI MOTOR CO.
    • Specification: below 0.5V 

      Is voltage within specification? 

    Yes: Go to next

    No: Repair short to power in harness.

  5. CHECK FOR OPEN IN HARNESS
    1. Turn ignition switch to OFF position and keep the OCV and ECM connectors disconnected.
    2. Measure resistance between terminal 2 of the OCV harness connector and 24 of the ECM harness connector.
    Fig 4: Measuring Resistance Between Terminal 2 Of OCV Harness Connector & 24 Of ECM Harness Connector
    G00893229Courtesy of HYUNDAI MOTOR CO.
    • Specification: below 1ohm 

      Does resistance indicate continuity? 

    Yes: Proceed with ECM PROBLEM PROCEDURE  .

    No: Repair open in harness.