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CVVT Oil Control Valve Inspection (09-EM-002)

Publication date: 2009-05-01
Reference number: 09-EM-002

CVVT OIL CONTROL VALVE INSPECTION

CVVT OIL CONTROL VALVE INSPECTION

TECHNICAL SERVICE BULLETIN

Reference Number(s): 09-EM-002, Date of Issue:  May 01, 2009
HYUNDAI: MULTIPLE MODELS (SEE BELOW)
GROUP: ENGINE

DESCRIPTION

When diagnosing the Continuously Variable Valve Timing (CVVT) system for rough idling, poor acceleration, camshaft timing misalignment-related trouble codes, misfire-related trouble codes, and/or other related symptoms, it may be required to inspect the Oil Control Valve (OCV) for proper operation.

Follow the procedure outlined in this bulletin to inspect the OCV. If the OCV operates normally, then carry out other necessary repairs. Do not replace the OCV if normal operation is confirmed.

VEHICLE INFORMATION

ENGINE VEHICLE MODEL OCV SUPPLIER
Alpha 1.6L Accent (MC) Denso
Beta 2.0L 2003-2006 SULEV Elantra (XD),
2004-2008 Tiburon 2.0L (GK),
Tucson 2.0L (JM), Elantra (HD),
Elantra Touring (FD)
Denso
Theta 2.0L/2.4L Genesis Coupe (BK), Sonata (NF) Denso
Mu 2.7L Santa Fe (CM) Delphi
Lambda 3.3L/3.8L Sonata (NF), Santa Fe (CM), Azera (TG),
Veracruz (EN), Entourage (EP),
Genesis Coupe (BK), Genesis Sedan (BH)
Delphi
Tau 4.6L Genesis Sedan (BH) Denso

RELEVANT DIAGNOSTIC TROUBLE CODES (DTC)

DIAGNOSTIC TROUBLE CODES CHART

RELATED DTC CODE DESCRIPTION
P0011 'A' camshaft position - Timing over-advanced or System performance (Bank 1)
P0012 'A' camshaft position - Timing over-retarded (Bank 1)
P0014 'B' camshaft position - Timing over-advanced or System performance (Bank 1)
P0015 'B' camshaft position - Timing over-retarded (Bank 1)
P0016 Crankshaft position-Camshaft position correlation (Bank 1 Sensor A)
P0018 Crankshaft position-Camshaft position correlation (Bank 2 Sensor A)
P0021 'A' camshaft position - Timing over-advanced or System performance (Bank 2)
P0022 'A' camshaft position - Timing over-retarded (Bank 2)
P0300 Random/Multiple cylinder misfire detected

INSPECTION FLOW DIAGRAM

Fig 1: Inspection Flow Diagram
G06093267

OCV COIL RESISTANCE SPECIFICATION

OCV COIL RESISTANCE SPECIFICATION

OCV SUPPLIER (SEE PAGE 1) COIL RESISTANCE AT 68°F (20°C)
Denso 6.9~7.9 Ohms
Delphi 6.7~7.7 Ohms

OCV INSPECTION PROCEDURE

  1. Measure the resistance between the OCV Power and Signal terminals.
    Fig 2: Measuring Resistance Between OCV Power And Signal Terminals
    G06093268
    RESISTANCE CHART

    MEASURED RESISTANCE 68°F (20°C) RECOMMENDED ACTION
    Denso (6.9~7.9 Ohms)
    Delphi (6.7~7.7 Ohms)
    Check if the OCV operates normally by providing 12V power. (See the STEP  2.)
    Infinity (OPEN) Open circuit - Replace the OCV.
    Below specified range or zero Short circuit - Replace the OCV.
  2. Check if the OCV operates normally by providing 12V power as shown in the picture below.
    IMPORTANT: Careful attention is necessary to avoid a short circuit when providing the OCV with 12V power. Spacing between the OCV power and signal terminals is very narrow. Use suitable connections to prevent shorting of the test power supply.
    Fig 3: Applying 12 Volts to OCV
    G06093269
  3. When 12V power is provided to the OCV, the OCV must move forward as shown in the picture to the right.
    Fig 4: Valve Timing Condition
    G06093270
    1. Maximum retarded valve timing condition (12V not provided)
    2. Maximum advanced valve timing condition (12V provided)
    NOTE: Reverse the connection polarity if the movement is opposite.
  4. If the OCV does not move forward, examine if a foreign object like an aluminum chip (C) is jammed inside the OCV.
    • Blow out the foreign object using compressed air, reinstall the OCV and then verify that the fault is corrected.
    • If there is no damage to the OCV, then do not replace the OCV.
      Fig 5: Jammed OCV
      G06093271

WARRANTY INFORMATION

Normal warranty applies, if applicable.