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Repair procedures: Replacement

WARNING: This page is about a different car, the 2011 Hyundai Elantra. However, it is still accessible from the selected car via links, so may be relevant.
  1. Recover the refrigerant with a recovery/recycling/charging station.
  2. Disconnect the negative (-) battery terminal.
  3. Remove the front bumper assembly.

    (Refer to "FRONT BUMPER ")

  4. Remove the heat light assembly.

    (Refer to "HEAD LAMP ")

  5. Remove the discharge line and liquid line (A) from the condenser.

    Tightening torque: 

    7.8~11.7N.m (0.8~1.2kgf.m, 5.7~8.6 lbf.ft)

    Fig 1: Liquid Line
    G07256989Courtesy of HYUNDAI MOTOR CO.
  6. Remove the intake air duct (A).
    Fig 2: Intake Air Duct
    G07256990Courtesy of HYUNDAI MOTOR CO.
  7. Loosen the radiator mounting bolts (A).
    Fig 3: Radiator Mounting Bolts
    G07256991Courtesy of HYUNDAI MOTOR CO.
  8. Loosen the mounting bolts and then remove the radiator upper panel (A).
    Fig 4: Radiator Upper Panel
    G07256992Courtesy of HYUNDAI MOTOR CO.
  9. Remove the condenser (A) from radiator.
    Fig 5: Condenser
    G07256993Courtesy of HYUNDAI MOTOR CO.
  10. Install in the reverse order of removal, and note these items:
    1. If you're installing a new condenser, add refrigerant oil ND-OIL8.
    2. Be sure to use the right O-rings for R-134a to avoid leakage.
    3. Be careful not to damage the radiator and condenser fins when installing the condenser.
    4. Be sure to install the lower mount cushions of condenser securely into the holes.
    5. Charge the system, and test its performance.