Repair Procedures: Disassembly

Disconnect the M-terminal (A) on the starter solenoid assembly (B).

Fig 1: Identifying M-Terminal And Starter Solenoid Assembly
Courtesy of HYUNDAI MOTOR CO.
After loosening the 3 screws (A), detach the starter solenoid assembly (B).

Fig 2: Identifying Starter Solenoid Assembly With Screws
Courtesy of HYUNDAI MOTOR CO.
Loosen the through bolts (A).

Fig 3: Identifying Through Bolts
Courtesy of HYUNDAI MOTOR CO.
Remove the brush holder assembly (A), yoke (b) and armature (C).

Fig 4: Identifying Brush Holder Assembly, Yoke And Armature
Courtesy of HYUNDAI MOTOR CO.
Remove the packing (A) and shield (B).

Fig 5: Identifying Packing And Shield
Courtesy of HYUNDAI MOTOR CO.
Remove the lever plate (A) and lever packing (B).

Fig 6: Identifying Lever Plate And Lever Packing
Courtesy of HYUNDAI MOTOR CO.
Disconnect the planet gear (A).

Fig 7: Identifying Planet Gear
Courtesy of HYUNDAI MOTOR CO.
Disconnect the planet shaft assembly (A) and lever (B).

Fig 8: Identifying Planet Shaft Assembly And Lever
Courtesy of HYUNDAI MOTOR CO.
Press the stopper (A) using a socket (B).

Fig 9: Pressing Stopper Using Socket
Courtesy of HYUNDAI MOTOR CO.
After removing the stop ring (A) using stop ring pliers (B).

Fig 10: Removing Stop Ring Using Stop Ring Pliers
Courtesy of HYUNDAI MOTOR CO.
Disconnect the stop ring (A), overrunning clutch (B), internal gear (C) and planet shaft (D).

Fig 11: Identifying Stop Ring, Overrunning Clutch, Internal Gear And Planet Shaft
Courtesy of HYUNDAI MOTOR CO.

NOTE: Using a suitable pulling tool (A), pull the overrunning clutch stopper (C) over the stop ring (B).

Fig 12: Pulling Overrunning Clutch Stopper
Courtesy of HYUNDAI MOTOR CO.
Reassembly is the reverse of disassembly.