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Repair Procedures: Replacement

CAUTION:
  • Special grease must be applied to the driveshaft joint. Do not substitute with another type of grease.
  • The boot band should be replaced with a new one.
  1. Remove the Front Driveshaft.

    (Refer to "FRONT DRIVESHAFT ")

  2. Remove the circlip (B) from the driveshaft spline (A).
    Fig 1: Identifying Driveshaft Spline And Circlip
    G08810030Courtesy of HYUNDAI MOTOR AMERICA
  3. Remove both boot bands from the TJ case.
    Fig 2: Removing Boot Bands From TJ Case Using Tool
    G08810031Courtesy of HYUNDAI MOTOR AMERICA
    Fig 3: Removing Boot Bands From TJ Case Using Screwdriver
    G08810032Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the TJ case (A).
    Fig 4: Identifying TJ Case
    G08810033Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION:
    • Make alignment marks on spider roller assembly (A), joint case (B) and shaft spline (C) to aid reassembly.
    Fig 5: Identifying Alignment Marks On Spider Roller Assembly, Joint Case And Shaft Spline
    G08810034Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the snap ring (A) from the shaft.
    Fig 6: Identifying Snap Ring
    G08810035Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the spider assembly (B) from the driveshaft (A) using the special tool (09495-33000).
    Fig 7: Removing Spider Assembly From Driveshaft Using Special Tool
    G08810036Courtesy of HYUNDAI MOTOR AMERICA
  7. Clean the spider assembly.
  8. Remove the TJ boot (A).
    CAUTION:
    • For reusing the boot (A), wrap tape (B) around the driveshaft splines (C) to protect the boot (A).
    Fig 8: Wrapping Tape On Driveshaft Splines
    G08810037Courtesy of HYUNDAI MOTOR AMERICA