Repair Procedures: Installation

1. To install, reverse the removal procedures.

1. Main changes of the M/T case
   • 3 poppet ball taps
   • 1 poppet ball tap for 5th/6th shift rail
   • C: 2 poppet ball taps for (1st/2nd, 3rd/4th) shift rails have been deleted.
   • D: The number of poppet balls has been reduced from 3EA to 1EA and the grooves on the 1st/2nd, 3rd/4th shift rails have been deleted.
   • E: The shift groove of control finger has been changed in shape.

   M/T type	Previous	New
   Case	Courtesy of HYUNDAI MOTOR AMERICA	Courtesy of HYUNDAI MOTOR AMERICA
   Control Shaft Complete	Courtesy of HYUNDAI MOTOR AMERICA	Courtesy of HYUNDAI MOTOR AMERICA

2. When trying to replace the previously designed control shaft complete with a newly designed one from the previously designed M/T case.
   • Replace with a newly designed control shaft complete (A), Remove the poppet ball (C-2ea) for 1st/2nd, 3rd/4th shift rails from the previously designed M/T case (B) and then assemble the seal bolt (D-2ea) to that position.

   Courtesy of HYUNDAI MOTOR AMERICA

3. When trying to replace the previously designed M/T case with a newly designed one.

• Be sure to also replace the previously designed control shaft complete (B) with A newly designed one as well as the M/T case (A).
• Assemble poppet bolt (C-1ea) to the newly designed M/T case (A) (Previous: 3ea).

Courtesy of HYUNDAI MOTOR AMERICA

• When installing, set control shaft lever to neutral position.

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• When installing, apply the sealant as shown in the illustration.

Specified sealant:  MS 721-40 or MS721-38

Courtesy of HYUNDAI MOTOR AMERICA